Mitsubishi Outlander GS45X. Manual — part 1090
DOOR
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42A-163
.
<<B>>DOOR OPENING WEATHERSTRIP OUTER
REMOVAL
Make the tool as shown in the figure, and remove the weather-
strip from the door panel.
INSTALLATION SERVICE POINTS
.
>>A<< DOOR TAPE INSTALLATION
Apply the specified adhesive to the water-proof film as shown
in the figure and stick the film.
.
AC703359AC
15 (0.60)
8 (0.31)
4 (0.16)
Thickness:
1 (0.04)
Fabricated
tool
mm (in)
AC703360
A
AC
A
Fit the door
tape on the
press line
of the door
Fit the door tape on the
protrusion of the door
3 mm (0.12 in)
Rear door
corner end
Section A – A
Door tape
Fit the door
tape on the
lower end of
the door
cut-out.
DOOR
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>>B<< WATERPROOF FILM INSTALLATION
CAUTION
When a waterproof film is applied, guide the butyl rubber
tape under the inner panel drain hole.
Apply the specified adhesive to the water-proof film as shown
in the figure and stick the film.
Butyl rubber tape: 3M
™ AAD Part number 8633 or
equivalent
AC605600AB
Waterproof film
<Front door>
Waterproof film
Inner panel water drain hole
Inner panel water drain hole
<Rear door>
LIFTGATE
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LIFTGATE
GENERAL INFORMATION
M1424000100034
LIFTGATE OPENER CONTROL FUNCTION
When the liftgate lock release handle is operated to
open the liftgate (the liftgate lock release handle
open switch turns ON) while the vehicle is parked,
ETACS-ECU turns the unlock relay output ON for 0.3
second, thus the liftgate can be opened by the lift-
gate lock release handle.
SEALANT
M1424002200026
LIFTGATE DIAGNOSIS
INTRODUCTION TO LIFTGATE DIAGNOSIS
M1424002500146
Difficult locking/unlocking, uneven clearance, and
wind noise from the liftgate may be due to improper
adjustment of the liftgate.
LIFTGATE DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1424002600198
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
liftgate fault.
1. Gather information from the customer.
2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify malfunction is eliminated.
SYMPTOM CHART
M1424002700162
AC702898AC
ON
OFF
UNLOCK
LOCK
ON
OFF
t
t: 0.3 second
0km/h
Liftgate
Vehicle speed
Liftgate lock
release handle
open switch
Unlock relay
output
Item
Specified sealant
Remark
Liftgate hinge
3M
™ AAD Part No. 8531 Heavy drip check sealer,
3M
™ AAD Part No. 8646 Automotive joint and
seam sealer or equivalent
Body sealer
Symptom
Inspection procedure
Reference page
Difficult locking and unlocking
1
Uneven body clearance
2
Uneven height
3
LIFTGATE
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SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Difficult Locking and Unlocking
DIAGNOSIS
STEP 1. Check the engagement of the liftgate
latch and liftgate striker.
Q: Are the liftgate latch and liftgate striker engaged
correctly?
YES :
Then go to Step 2.
NO :
Align the liftgate latch and liftgate striker
(Refer to
).
STEP 2. Retest the system.
Q: Does the liftgate lock operate normally?
YES :
The procedure is complete.
NO :
Return to Step 1.
INSPECTION PROCEDURE 2: Uneven Body Clearance
DIAGNOSIS
STEP 1. Check the clearance around the liftgate.
Q: Is the liftgate installed correctly?
YES :
Go to Step 2.
NO :
Adjust clearance around liftgate (Refer to
).
STEP 2. Retest the system.
Q: Is the clearance around the liftgate even?
YES :
The procedure is complete.
NO :
Return to Step 1.
INSPECTION PROCEDURE 3: Uneven Height
DIAGNOSIS
STEP 1. Check the liftgate damper height.
Q: Is the liftgate damper height proper?
YES :
Go to Step 2.
NO :
Adjust the liftgate damper (Refer to
). Then go to Step2.
STEP 2. Retest the system.
Q: Is the height between the liftgate and body panels
even?
YES :
The procedure is complete.
NO :
Return to Step 1.
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