Mitsubishi Space Star. Manual — part 3
General/Service Specifications/Sealants/Special Tools
ENGINE <4G9> –
11A-3
GENERAL
OUTLINE OF CHANGES
Since the resin intake manifold is adopted, the fuel system is changed, and the vehicle with A/T is added
to the lineup, the following service adjustment procedures are made.
Other service procedures are the same as before.
SERVICE SPECIFICATIONS
Items
Standard value
Limit
Idle speed r/min
A/T
650
±
100
–
Cylinder head bolt shank length mm
–
96.4
SEALANTS
Items
Specified sealants
Remarks
Beam camshaft cap and cylinder
head
3M ATD Part No.8660 or equivalent
Semi-drying sealant
Camshaft position sensor support
MITSUBISHI GENUINE PART
MD970389 or equivalent
Drive plate bolt
3M Stud locking 4170 or equivalent
–
SPECIAL TOOLS
Tool
Number
Name
Use
MB990767
End yoke holder
Holding the camshaft sprocket
MD998719
Crankshaft pulley
holder pin
Holding the camshaft sprocket
MD998762
Circular packing
installer
Press-fitting the circular packing
MD998713
Camshaft oil seal
installer
Press-fitting the camshaft oil seal
ENGINE <4G9> – Special Tools
11A-4
Tool
Use
Name
Number
MD998781
Flywheel stopper
Securing the drive plate
MD998776
Crankshaft rear oil
seal installer
Press-fitting the crankshaft rear oil seal
MB990938
Handle
MB991653
Cylinder head bolt
wrench
Cylinder head bolt removal and installation
GENERAL
SERVICE
TOOL
MZ203827
Engine lifter
Supporting the engine assembly during
removal and installation of the transmission
MB991453
Engine hanger
assembly
ENGINE <4G9> – Camshaft and Camshaft Oil Seal
11A-5
CAMSHAFT AND CAMSHAFT OIL SEAL
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
Prevention of Fuel Discharge <before removal only>
Fuel Leak Check <after installation only>
Air Bleeding the High Pressure Fuel Path
<after installation only>
[Refer to GROUP 13A – Fuel Pump (High pressure).]
Under Cover Removal and Installation
Engine Coolant Draining and Supplying
Air Cleaner Removal and Installation
1
2
3
4
5
6
19
7
8
9
11
12
13
14
10
15
16
18
17
3 . 0 N m
7 . 0 N m
1 0 – 1 2 N m
5 . 0 N m
3 . 4 N m
5 . 0 N m
21
22
20
Removal steps
F
1. Engine cover
2. Crank angle sensor connector
3. Fuel pressure sensor
4. Oxygen sensor (front) connector
5. Control wiring harness and EGR
wiring harness combination
connector
6. Purge control solenoid valve
connector
7. Throttle position sensor connector
8. Throttle valve control servo
connector
9. Control wiring harness and injector
wiring harness combination
connector
10. Ignition coil connector
11. Ignition failure sensor connector
12. Camshaft position sensor connector
13. Engine coolant temperature sensor
connector
14. Engine coolant temperature gauge
unit connector
15. Control wiring harness
16. PCV hose
17. Breather hose
Ignition coil (Refer to GROUP 16.
Intake manifold (Refer to GROUP 15.)
Timing belt
18. Connector bracket (injector wiring
harness)
19. Rocker cover (intake side)
20. Rocker cover gasket
21. Rocker cover (exhaust side)
22. Rocker cover gasket
ENGINE <4G9> – Camshaft and Camshaft Oil Seal
11A-6
30
3 5 N m
A p p l y e n g i n e o i l t o a l l
s l i d i n g p a r t s d u r i n g
i n s t a l l a t i o n .
27
29
28
2 1 – 2 5 N m
31
32
1 0 – 1 2 N m
8 8 N m
2 2 N m
1 2 – 1 5 N m
33
25
26
24
23
23
2 1 – 2 5 N m
1 0 – 1 2 N m
A
E
23. Camshaft sprocket
24. Idler pulley
25. Timing belt rear upper cover
D
26. Camshaft oil seal
27. Camshaft position sensor support
C
28. Circular packing
Fuel pump (high pressure) assembly
(Refer to GROUP 13A.)
B
29. Beam camshaft cap
30. Beam camshaft cap gasket
A
31. Camshaft (intake side)
A
32. Camshaft (exhaust side)
33. Camshaft position sensing cylinder
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