Mitsubishi Outlander. Body repair manual — part 8
BODY CONSTRUCTION CHARACTERISTICS
BODY CONSTRUCTION
1-21
DOOR
M4010015000161
A one-piece top-bottom pressed door structure was
employed for the door outer panel and door inner
panel to improve door panel rigidity.
AB200222
AB200221
AB202356
Front Door
Rear Door
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
BT
23
1.
Front door hinge reinforcement
2.
Front door sash front
3.
Front door side door beam
4.
Front door outer panel
5.
Front door belt line reinforcement
6.
Front door weather strip hold upper
7.
Front door hinge reinforcement upper
8.
Front door sash upper
9.
Front door sash rear
10. Front door belt line reinforcement inner
11. Front door latch reinforcement
12. Front door inner panel
13. Rear door hinge reinforcement
14. Rear door sash front
15. Rear door side door beam
16. Rear door outer panel
17. Rear door belt line reinforcement
18. Rear door weather strip holder
19. Rear door sash upper
20. Rear door belt line reinforcement inner
21 Rear door sash rear
22. Rear door latch reinforcement
23. Rear door inner panel
SILENCER APPLICATION LOCATIONS
BODY CONSTRUCTION
1-22
SILENCER APPLICATION LOCATIONS
M4010005000193
A silencer (MD-12, RSS and melting sheet) has been
adhered on the top part of the floor to improve
anti-vibration performance and to shut-out exhaust
gas heat.
NOTE:
.
•
MD-12 is a high performance sheet composed of
asphalt applied with mica and thermosetting resin
for improving anti-vibration performance.
•
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AB301591
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: 3.0 mm thick melting sheet [Place two 1.6 mm melting sheet one on top of another.]
: 1.6 mm thick melting sheet
: 4.0 mm thick MD-12 [Place three 1.6 mm melting sheet one on top of another.]
: 1.6 mm thick MD-12 [Place a 1.6 mm melting sheet.]
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: 3.6 mm thick melting sheet and RSS [Place three 1.6 mm melting sheet one on top of another.]
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AB
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: 6.0 mm thick MD-12 [Place three 1.6 mm melting sheet one on top of another.]
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RSS (Rubber Special Sheet) is a product name
of Nihon Tokushu Toryo Co., Ltd. The product
features the same performance as a steel sheet
sandwich type and refers to a heat cured resin
sheet that is moulded into a sheet with a uniform
thickness (2.0mm). It contains degenerating resin
and filler with asphalt and rubber as the main
contents.
LOCATIONS USING URETHANE FOAM AND FOAM MATERIAL
BODY CONSTRUCTION
1-23
LOCATIONS USING URETHANE FOAM AND FOAM
MATERIAL
M4010007000144
• Introduction of noise was prevented by inserting
urethane foam inside the centre pillar.
• Introduction of noise was prevented by adding
foam noise absorbing materials inside each pillar,
side roof rail and wheel house arch interior.
• High rigidity foam materials were added inside
the front sidemember (right side) and rear floor
sidemember to heighten panel rigidity.
CAUTION
The foam materials may burn when heated.
Always observe the following instructions.
• Never use a gas burner or burn the areas
using foam materials.
• When cutting the parts using foam materials,
ensure to use tools (air saw, etc.) that do not
generate fire.
•
AB200011
AB200011
A
B
C
D
E
F
AC
AB200229
A
Side roof
support
Front pillar inner
upper reinforcement
AB
Acoustic form
AB202333
AB202333
Centre pillar inner
Rear door hinge
reinforcement upper
Acoustic Foam
AC
B
If there is residual foam materials remaining
on the cut section (body side) then weld after
removing the foam materials from periphery
of the welding area.
AB200230
AB
C
Front pillar support
Front pillar inner
upper reinforcement
Acoustic
foam
AB200228
D
Front
sidemember
inner
AC
High rigidity
foam
Front sidemember
outer
reinforcement
rear (B)
AB200231
E
AC
Front pillar
inner lower
Front pillar inner
lower reinforcement
Front pillar
reinforcement lower
Acoustic foam
AB202332AB
Side outer
panel
Quarter inner
extension front
Acoustic foam
F
AB202011
AB300068AC
G
H
I
J
K
L
AB202340AB
Side roof
rail inner
Side outer panel
G
Acoustic foam
AB100031
Side outer panel
H
Acoustic
Foam
Quarter inner
panel
Rear pillar
reinforcement
upper
AF
LOCATIONS USING URETHANE FOAM AND FOAM MATERIAL
BODY CONSTRUCTION
1-24
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