Mitsubishi Outlander. Body repair manual — part 19
SIDE SILL
WELDED PANEL REPLACEMENT
3-19
SIDE SILL
M4030007000403
AB300048
Spot welding
MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
Symbol
Operation description
AB300048
Spot welding
MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
Symbol
Operation description
AF
AB300040
A
D
E
G
B
C
F
A
B
C
D
E
F
G
REPAIR WELDS
160 mm
100 ± 20 mm
270 ± 20 mm
AB
Right
side
Acoustic foam
Acoustic foam
Acoustic foam
CAUTION
When repairing the area using foam materials do not use firing tools since the foaming materials may
burn.
SIDE SILL
WELDED PANEL REPLACEMENT
3-20
NOTE ON REPAIR WORK
REMOVAL
AB200598
70 mm
AD
Notch
To remove the side sill outer reinforcement, cut it 70
mm behind the notch.
INSTALLATION
AB200599AD
50 mm
Side sill outer reinforcement centre
1. Cut only the side sill outer reinforcement centre
on the body-side, 50 mm forward of the cut area
and then remove.
AB200600
120 mm
AD
20 mm
Notch
2. Cut only the side sill outer reinforcement centre of
the new side sill outer reinforcement parts from
120 mm behind the notch, then cut from another
20 mm behind the notch and remove. Re-use the
parts removed.
AB200601AC
50 mm
Side sill reinforcement support
3. Cut the side sill reinforcement support 50 mm
forward of the cut area of the side sill outer
reinforcement centre.
AB200626
: Adhesive
AC
4. Adhere in advance adhesives in the areas shown
in the figure of the instructions when assembling
the side sill outer reinforcement.
Adhesive : Epoxyayresin adhesive
Brand : 3M ATD Part No.8115 or equivalent
AB200602AD
5. After assembling the new parts to the body, weld
the side sill reinforcement support, then weld the
part cut from the side sill outer reinforcement
centre.
AB300015
AB
Urethane foam
SIDE SILL
WELDED PANEL REPLACEMENT
3-21
6. After assembling the side sill outer reinforcement,
it is not possible to fill it with foaming materials in
the areas shown in the figure of the instructions.
Therefore, adhere urethane foam to bury the front
pillar.
AB300014
AB300014
AB
: Body sealant
7. Apply in advance body sealant in the areas shown
in the figure of the instructions when assembling
the side outer panel.
QUARTER OUTER
WELDED PANEL REPLACEMENT
3-22
QUARTER OUTER
M4030008000321
AB300043
Spot welding
MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
Symbol
Operation description
AB300043
Spot welding
MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
Symbol
Operation description
AB
AB200608AC
A
B
C
A
B
C
F
E
D
150 ± 30 mm
110 ± 50 mm
3 POINTS
LEFT SIDE
AB200608
Acoustic foam
REPAIR WELDS
3 points left side
Acoustic foam
Acoustic foam
CAUTION
When repairing the area using foam materials do not use firing tools since the foaming materials may
burn.
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