Mitsubishi Lancer Evolution 8. Manual — part 103
22-37
TRANSMISSION CASE
Dismantling / Assembling
Dismantling Order
Dismantling Order (continued)
>>C<<
1. Oil
garter
6. Filler
plug
>>C<<
2.
Baffle plate
7.
Drain plug gasket
3. Welch
plug
8. Rod
bush
>>B<<
4.
Differential oil seal
9.
Stud
>>A<<
5.
Air breather
10.
Transaxle case
Key points for Assembly
>>A<< Fitting air breather
1. Smear adhesive all over air breather fitting section.
Adhesive:
MZ100055 or equivalent
2. Fit air breather to transaxle case.
AK204369AB
MANUAL TRANSMISSION - TRANSMISSION CASE
22-38
>>B<< Fitting differential oil seal
Differential oil seal must not be re-used.
Using the oil seal installer (Special tool No.
MD998800), fit differential oil seal to transaxle case.
>>C<< Fitting baffle plate / oil garter
To prevent them coming out when fitting, smear
Vaseline on the ‘claws’.
Fit baffle plate / oil garter to transaxle case.
Care required
Care required
MANUAL TRANSMISSION - CENTRE DIFFERENTIAL
22-39
CENTRE DIFFERENTIAL
Dismantling / Assembling
AK204087AB
Dismantling Order
Dismantling Order (continued)
>>D<<
1. Centre
differential
>>B<<
9. Pinion
shafts
drive gear
>>B<<
10. Pinion shaft holder
<<A>>
>>C<<
2. Tapered roller bearing
>>B<<
11. Pinions
>>B<<
3. Centre
differential
>>B<<
12.
Washers
flange
>>B<<
13. Side gear
>>B<<
4. Snap
ring
>>B<<
14.
Spacer
>>B<<
5. Front output shaft
<<B>>
>>A<<
15. Tapered roller bearing
>>B<<
6. Spacer
16.
Speedometer
drive
gear
>>B<<
7. Side
gear
17.
Differential
case
>>B<<
8. Lock
pins
Apply gear oil to all
sliding sections
when fitting.
MANUAL TRANSMISSION - CENTRE DIFFERENTIAL
22-40
Key Points for Dismantling
<<A>> Removing tapered roller bearing
Using the bearing remover (Special tool No.
MD998801), remove tapered roll bearing.
<<B>> Removing tapered roller bearing
Using the bearing remover (Special tool No.
MD998801), remove tapered roll bearing.
Key Points for Assembly
>>A<< Fitting tapered roller bearing
Using the installer adaptor (Special tool No.
MD990936), fit tapered roll bearing.
>>B<< Fitting spacer / side gear / washers /
pinions / pinion shaft holder / pinion shafts / lock
pins / front output shaft / snap ring / centre
differential flange
1. Fit spacer to side gear, then fit side gear inside
centre differential case.
NB: If fitting a new side gear, use a medium
thickness (0.66 ~ 0.73 mm) spacer.
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