Mitsubishi Lancer Evolution 8. Manual — part 20
REFERENCE MATERIALS – OUTLINE EQUIPMENT, COLD CLIMATE SPECIFICATIONS, PERIODIC INSPECTION
8-10
4WD
RS
GSR
EQUIPMENT
5M/T6M/T
ABS
∆
∆
●
SRS air bag
Fuel level
Parking brake
Charge
Brake fluid
Engine charge
Seat belt on
Warning light
Door not properly closed
Lighting monitor warning
Buzzer
Ignition key LEFT IN warning
●
●
●
Fixed time type intermittent
●
●
Variable time type intermittent
●
Windscreen
wipers
2-speed
Mist
Accessories
Windscreen washer (wiper synchromesh)
●
●
●
4WD
RS
GSR
EQUIPMENT
5M/T6M/T
Rear window wiper/washer
Fixed time type intermittent.
reverse (R) position synchro
●
AM/FM tuner radio + MD player + DVD-MMCS
(DVD navigation Mitsubishi Multi-Communication
System)
∆
Pole antenna
●
●
Roof antenna
●
Roof and glass antenna (diversity antenna)
Audio less
●
●
●
Audio
related
6 speakers (2DIN response kit)
∆
*5
Digital clock
Immobilizer system
●
●
●
Manual heater
Air control prekit
●
●
Accessories
Air
conditioning
Full auto air conditioning
●
Note
*
5
The brackets for the antenna and radio are mounted in standard conditions.
Cold Climate Specifications
p
4WD
RS
GSR
Accessories
5M/T6M/T
Batteries
44B20L
55B24L
Weather strip silicon coating
Rear seat heater duct
Cold Climate Specification label
∆
∆
∆
Door mirror with heating coil print
∆
Periodic inspection
Judging criteria chart
Checking and maintenance items
Judging criteria
Check points
Check items
Equipment
Wheels
Front wheel bearings
Axial slack in the axle centre part: 0 to 0.05 mm
Power
train
system
Transmission
and transfer
Oil leaks and oil level
Filled to the mouth of the filler plug (manual
transmission, normal & ACD transfer)
Transfer: High void gear
RJSY301026-84
FOREWORD
This manual describes the 4G6DOHC engine, but
explains only points which differ from those in the
following maintenance manual:
●
4G6 DOHC Engine Maintenance Manual (No.
1039G46)
The content of this manual is based on the engine as it
was in January 2003. Some points may have changed
due to subsequent engine specification changes.
International SI standard units are used in this manual.
(However, old units are used for some figures we have
taken from existing documents).
Any opinions, requests, or questions concerning this
manual, should be written on the ‘Servicing
Comment Form’ at the end, and sent to us by fax.
January 2003
MITSUBISHI MOTOR CORPORATION
This manual uses recycled paper.
CONTENTS
Overview . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance Standards . . . . . . . . . . . . 4
Tightening Torques . . . . . . . . . . . . . . . 4
Sealants . . . . . . . . . . . . . . . . . . . . . . . . . 6
Alternator,
Ignition System. . . . . . . . . . . . . . . . . . . 7
Timing Belt . . . . . . . . . . . . . . . . . . . . . . 8
Fuel System . . . . . . . . . . . . . . . . . . . . 10
Secondary Air System,
Intake Manifold . . . . . . . . . . . . . . . . . . 12
Exhaust Manifold . . . . . . . . . . . . . . . . 14
Water Pump,
Water Hoses . . . . . . . . . . . . . . . . . . . . 15
Cylinder Head, Valves . . . . . . . . . . . . 17
Pistons, Connecting Rods. . . . . . . . . 18
Starter Motor . . . . . . . . . . . . . . . . . . . . 20
2
HOW TO FOLLOW THIS MANUAL
How to Follow this Manual
Extent of maintenance operation covered in this manual
This manual explains maintenance procedures carried out after the engine has been removed from the vehicle.
Please consult the relevant vehicle maintenance manual if you need to remove the engine from the vehicle or
carry out checks / maintenance without removing it.
How to follow the explanations
Checks
The only checks explained in this manual are those for which special tools or measuring instruments are used.
General visual checks and cleaning of components are not explained, but this constitutes essential maintenance
and must be carried out.
Maintenance Procedures
(1) At the beginning of each section there are component drawings to enable you to understand how
they are fitted.
(2) Numbers on these drawings denote the order for maintenance procedures, The drawings also
show parts that cannot be re-used, and tightening torques.
Removal order: The numbers before the part names given in the removal order correspond to the
numbers in the component drawings, and denote the order in which they are removed.
Fitting order: If the order in which they are fitted is simply the reverse of the order in which they
were removed, the fitting order is omitted.
Dismantling order: The numbers before the part names given in the dismantling order
correspond to the numbers in the component drawings, and denote the order in which they are
dismantled.
Assembly order: If the order in which they are assembled is simply the reverse of the dismantling
order, the assembly order is omitted.
Categorisation of Key Maintenance Points
Key points for maintenance/maintenance
= key point concerning removing/dismantling
standards / use of special tools are
= key point concerning fitting/assembling
explained in detail as key maintenance
= key points concerning removing / dismantling are
in ’01-14G6DOHC Engine Maintenance Manual’.
= key points concerning fitting / removing are in
’01-14G6DOHC Engine Maintenance Manual’
*
*
A
A
Symbols for Lubricants and Sealants
Lubricant/sealant application/topping-up
locations are shown on the component
drawing or the following page, by these symbols.
. . . .. Grease
. . . .. Sealant, liquid gasket (FIPG)
. . . .. Brake fluid
. . . .. Engine oil
3
HOW TO FOLLOW THIS MANUAL
Page number
Engine type Title
Denotes tightening torque
Denotes part that cannot be re-used
This letter corresponds to the
letter in the Removal / Fitting /
Dismantling / Assembly order.
These points explain maintenance
procedures / precautions required for
removal / fitting / dismantling /
assembly.
1. Timing belt front upper
7. Auto-tensioner
cover 8.
Idler
pulley
2. Timing belt front lower
9. Crank angle sensor
cover
10. Oil pump sprocket
3. Power steering pump bracket
11. Crankshaft bolt
4. Timing belt
12. Crankshaft sprocket
4G6 – TIMING BELT
*
*
*
A
*
*
*
*
*
*
Key Point for
Removing
Removing crankshaft bolt
Using the flywheel stopper (Special tool No.MD998781),
secure drive plate, and remove crankshaft bolt.
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