Mitsubishi Lancer Evolution IX. Manual — part 87
ROCKER ARMS AND CAMSHAFT
ENGINE OVERHAUL
11B-39
2. At the intake side, install the cover notch and the
gasket projection in position indicated in the
illustration, and then tighten them to the specified
torque of 14
± 1 N⋅m.
At the exhaust side, the cover and the gasket do
not have the specified direction or angle of the
installation.
NOTE: The cover and the gasket have no differ-
ence between the front and the reverse sides.
>>J<< CAMSHAFT POSITION SENSOR
INSTALLATION
Install the camshaft position sensor with paying
attention to the installation direction because an
identification paint is not applied to the camshaft
position sensor at the intake side.
INSPECTION
M1113005500979
CAMSHAFT
Measure the cam height (nose-to-heel diameter).
If any cam is worn beyond the limit, replace the cam-
shaft.
Standard value:
Intake: 35.96 mm
Exhaust: 35.49 mm
Limit:
Intake: 35.46 mm
Exhaust: 34.99 mm
LASH ADJUSTERS
CAUTION
• The lash adjuster is a precision-engineered
component. Do not allow dust or other for-
eign matter to enter it.
• Do not disassemble lash adjusters.
• Use only non-contaminated diesel fuel to
clean the lash adjuster.
1. Prepare three containers and approximately five
litres of diesel fuel. Pour into each container the
diesel fuel in an amount enough for a lash
adjuster placed in the container in its upright
position to completely submerge.
2. Place the lash adjuster in container A and wash
its outside surface.
NOTE: Use a nylon brush if there are
hard-to-remove deposits.
AK403948AC
Exhaust side
Intake side
Projection
Notch
Notch
Projection
AK501790
Paint
AB
AK202797AB
AK202836
A
B
C
For rough
cleaning
For finish
cleaning
For diesel
fuel filling
AB
AK300587AB
Diesel fuel
ROCKER ARMS AND CAMSHAFT
ENGINE OVERHAUL
11B-40
CAUTION
The steel ball spring of the lash adjuster is
extremely weak. The lash adjuster's functionality
may be badly affected if the special tool is
inserted too strongly.
3. While gently pushing the internal steel ball using
the special tool Air bleed wire (MD998442), move
the plunger in and out 5
− 10 times to eliminate
stiffness in the plunger and expel contaminated
oil.
NOTE: The plunger must be free from jamming
and any other abnormalities. If a defect is found in
plunger operation, replace the lash adjuster.
CAUTION
The hole in the side of the lash adjuster must be
directed toward the inside of container A. Never
direct it against any person.
4. Take the lash adjuster out of the container, then
move the plunger by pushing the steel ball gently
to discharge the diesel fuel from the pressure
chamber.
CAUTION
The steel ball spring of the lash adjuster is
extremely weak. The lash adjuster's functionality
may be badly affected if the special tool is
inserted too strongly.
5. Soak the lash adjuster in the diesel fuel in
container B. Move the plunger in and out 5
− 10
times by gently pushing the internal steel ball
using the special tool Air bleed wire (MD998442)
until the plunger moves smoothly to wash the lash
adjuster’s pressure chamber.
CAUTION
The hole in the side of the lash adjuster must be
directed toward the inside of container B. Never
direct it against any person.
6. Take the lash adjuster out of the container, then
move the plunger by pushing the steel ball gently
to discharge the diesel fuel from the pressure
chamber.
AK202839
MD998442
AB
Diesel fuel
AK202840
Diesel fuel
MD998442
AC
AK202839
MD998442
AB
Diesel fuel
AK202840
Diesel fuel
MD998442
AC
AK202841
Diesel fuel
MD998442
AB
ROCKER ARMS AND CAMSHAFT
ENGINE OVERHAUL
11B-41
CAUTION
Do not use container C for cleaning. If cleaning is
performed in container C, foreign matter could
enter the pressure chamber when the chamber is
filled with diesel fuel.
7. Soak the lash adjuster in the diesel fuel in
container C. Gently push the internal steel ball
using the special tool Air bleed wire (MD998442).
8. Place the lash adjuster upright with the plunger at
the top. Push the plunger firmly until it makes a
full stroke, then return the plunger slowly and
release the hold of the steel ball to allow the
pressure chamber to be filled with diesel fuel.
9. Take the lash adjuster out of the container, place it
upright with the plunger at the top, and push the
plunger firmly. The plunger must not move at all.
NOTE: If the lash adjuster contracts, perform the
operations 7 through 9 again. Replace the lash
adjuster if it still contracts even after the pressure
chamber has completely been filled with diesel
fuel (air has been bled).
10.Keep the serviced lash adjusters in their upright
positions to prevent diesel fuel from spilling out.
Protect them from dust or other foreign matter.
Install the lash adjusters onto the engine as soon
as possible.
AK202842
Diesel fuel
MD998442
AB
AK202843
CYLINDER HEAD AND VALVES
ENGINE OVERHAUL
11B-42
CYLINDER HEAD AND VALVES
REMOVAL AND INSTALLATION
M1113006900583
AK203813
3
15
16
14
9
11
19
12
13
10
20
18
7
17
1
2
8
4
5
6
AC
Apply engine oil to
all moving parts
before installation.
78 ± 2 N·m 0 N·m
20 ± 2 N·m +90˚ +90˚
Removal steps
<<
A
>> >>
D
<< 1. Cylinder head bolt
2. Cylinder head assembly
3. Cylinder head gasket
<<
B
>> >>
C
<< 4. Retainer lock
5. Valve spring retainer
>>
B
<< 6. Valve spring
7. Intake valve
<<
B
>> >>
C
<< 8. Retainer lock
9. Valve spring retainer
>>
B
<< 10. Valve spring
<<
D
>>
11. Exhaust valve
<<
C
>> >>
A
<< 12. Valve stem seal
13. Valve spring seat
<<
C
>> >>
A
<< 14. Valve stem seal
15. Valve spring seat
16. Intake valve guide
17. Exhaust valve guide
18. Intake valve seat
19. Exhaust valve seat
20. Cylinder head
Removal steps (Continued)
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