Mitsubishi Lancer. Manual — part 207
STARTING SYSTEM
ENGINE ELECTRICAL
16-20
STARTER MOTOR SPECIFICATIONS
Item
4G1
4G6
Type
Reduction drive with planetary
gear
Reduction drive with planetary gear
Rated output kW/V
1.2/12
1.4/12
Number of pinion teeth
8
8
SERVICE SPECIFICATIONS
M1162000300068
Item
Standard value
Limit
Pinion gap mm
0.5
− 2.0
−
Commutator run-out mm
−
0.05
Commutator diameter mm
29.4
28.8
Undercut depth mm
0.5
0.2
STARTING SYSTEM
ENGINE ELECTRICAL
16-21
STARTER MOTOR ASSEMBLY
REMOVAL AND INSTALLATION <4G1>
M1162001000628
Pre-removal and Post-installation Operation
• Air Cleaner Assembly Removal and Installation (Refer to
GROUP 15
).
• Battery and Battery Tray Removal and Installation
AC303962 AB
1
1
2
3
5
6
7
4
30 ± 3 N·m
18 ± 3 N·m
12 ± 2 N·m
<M/T>
<A/T>
12 ± 2 N·m
Removal steps
1.
Shift cable connection
<<
A
>>
2.
Shift cable and shift cable bracket
assembly <M/T>
<<
B
>>
3.
Shift cable connection <A/T>
4.
Starter connector and terminal
5.
Harness bracket <M/T>
6.
Harness bracket <A/T>
<<
C
>>
7.
Starter assembly
REMOVAL SERVICE POINT
<<A>> SHIFT CABLE AND SHIFT CABLE
BRACKET ASSEMBLY <M/T> REMOVAL
Remove the shift cable bracket installation bolt with
the shift cable installed on the shift cable bracket,
and remove the shift cable and shift cable bracket
assembly from the transmission.
<<B>> SHIFT CABLE CONNECTION
<A/T> REMOVAL
Disengage the transmission, and remove the shift
cable assembly from the transmission.
<<C>> STARTER ASSEMBLY REMOVAL
Remove the starter assembly from above the vehi-
cle.
STARTING SYSTEM
ENGINE ELECTRICAL
16-22
REMOVAL AND INSTALLATION <4G6>
M1162001001278
Pre-removal and Post-installation Operation
• Air Cleaner Assembly Removal and Installation (Refer to
GROUP 15
).
• Under Cover Removal and Installation
AC304005
5
2
1
6
49 ± 9 N·m
18 ± 3 N·m
9.0 ± 2.0 N·m
30 ± 3 N·m
AB
4
3
12 ± 2 N·m
Removal steps
1.
Starter cover
2.
Starter connector and terminal
3.
Clutch release cylinder connecting
bolts <M/T>
4.
Clutch hose clamp <M/T>
<<
A
>>
5.
Starter assembly
6.
Starter cover bracket
REMOVAL SERVICE POINT
<<A>> STARTER ASSEMBLY REMOVAL
Remove the starter assembly from above the vehi-
cle.
STARTING SYSTEM
ENGINE ELECTRICAL
16-23
STARTER MOTOR ASSEMBLY INSPECTION
M1162001100205
PINION GAP ADJUSTMENT
AK300648 AB
<4G1>
Switch
S
M
Wire
Battery
Starter
motor
B
AKX01238
<4G6>
B
M
S
battery
Switch
Starter
motor
Wire
AG
1. Disconnect the field coil wire from the M-terminal
of the magnetic switch.
2. Connect a 12-volt battery between the S-terminal
and M-terminal.
CAUTION
This test must be performed quickly (in less than
10 seconds) to prevent the coil from burning.
3. Set the switch to "ON", and the pinion will move
out.
AKX00198
Stopper
Pinion gap
Pinion
AC
4. Check the pinion-to-stopper clearance (pinion
gap) with a feeler gauge.
Standard value: 0.5
− 2.0 mm
AKX00199
5. If the pinion gap is out of specification, adjust by
adding or removing gasket(s) between the
magnetic switch and front bracket.
MAGNETIC SWITCH PULL-IN TEST
AK300649 AB
<4G1>
S
M
Wire
Battery
Starter
motor
B
AKX01242
<4G6>
S
B
M
Battery
Starter
motor
Wire
AF
1. Disconnect the field coil wire from the M-terminal
of the magnetic switch.
CAUTION
This test must be performed quickly (in less than
10 seconds) to prevent the coil from burning.
2. Connect a 12-volt battery between the S-terminal
and M-terminal.
3. If the pinion moves out, the pull-in coil is good. If it
doesn't, replace the magnetic switch.
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