Mitsubishi Lancer. Manual — part 219
ON-VEHICLE SERVICE
ENGINE LUBRICATION
12-4
ON-VEHICLE SERVICE
ENGINE OIL CHECK
M1121000900342
ACX00892 AC
Good
Maximum
Minimum
<4G1>
AC205268
Maximum
Minimum
Good
AC
<4G6>
1. Pull out the engine oil level gauge slowly and
check that the oil level is in the illustrated range.
2. Check that the oil is not excessively dirty, that
there is no coolant or petrol mixed in, and that it
has sufficient viscosity.
ENGINE OIL REPLACEMENT
M1121001000416
1. Start the engine and allow it to warm up until the
temperature of the coolant reaches 80
° C to 90
° C.
2. Remove the engine oil filler cap.
CAUTION
Use care as engine oil could be hot.
3. Remove the engine oil pan drain plug to drain
engine oil.
AC208299
Engine oil pan
AC
Engine oip pan
drain plug
Engine oip pan
drain plug
Engine oil
pan side
4. Install a new engine oil pan drain plug gasket so
that it faces in the direction shown in the
illustration, and then tighten the engine oil pan
drain plug to the specified torque.
Tightening torque: 39
± 5 N⋅ m
NOTE: Install the engine oil pan drain plug gasket
so it faces in the direction shown in the illustration.
AC301513
5. Refill with specified quantity of engine oil.
Specified Engine Oil (ACEA and API classifica-
tion): ACEA A1, A2 or A3/API SG or higher
Total quantity (Includes volume inside engine
oil filter):
3.3 L <4G1>
4.3 L <4G6>
6. Install the engine oil filler cap.
7. Check engine oil level.
ENGINE OIL FILTER REPLACEMENT
M1121001100383
1. Start the engine and allow it to warm up until the
temperature of the coolant reaches 80
° C to 90
° C.
2. Remove the engine oil filler cap.
CAUTION
Use care as engine oil could be hot.
3. Remove the engine oil pan drain plug to drain
engine oil.
4. Remove the under cover.
AC000093
MB991396
<4G1>,
MB991828
<4G1>,
MB991610
<4G6> or
commercially-
available tool
AI
ON-VEHICLE SERVICE
ENGINE LUBRICATION
12-5
5. Use the respective tool in the following table to
remove the engine oil filter.
Number
Special tool
MD348631 <4G1> Oil filter wrench (MB991828) or
equivalent
MD365876 <4G1>
MD360935 <4G1> Oil filter wrench (MB991396) or
equivalent
MD136466 <4G6> Commercially- available tool
MD322508 <4G6>
MD356000 <4G6> Oil filter wrench (MB991610) or
equivalent
6. Clean the filter bracket side mounting surface.
AC103250AD
O-ring
7. Apply a small amount of engine oil to the O-ring of
the new engine oil filter.
8. Once the O-ring of the engine oil filter is touching
the flange, use the respective tool in the following
table to tighten to the specified torque.
Number
Special tool
Tightening torque
MD348631
<4G1>
Oil filter wrench
(MB991828) or
equivalent
Approximately 3/4
turn (16
± 4 N⋅ m)
MD365876
<4G1>
MD360935
<4G1>
Oil filter wrench
(MB991396) or
equivalent
Approximately 1 turn
(14
± 2 N⋅ m)
MD136466
<4G6>
Commercially-
available tool
Approximately 3/4
turn (17
± 3 N⋅ m)
MD322508
<4G6>
MD356000
<4G6>
Oil filter wrench
(MB991610) or
equivalent
Approximately 3/4
turn (14
± 2 N⋅ m)
9. Install the engine oil pan drain plug and refill the
engine oil (Refer to
).
10.Race the engine 2
−3 times, and check to be sure
that no engine oil leaks from installation section of
the engine oil filter.
OIL PRESSURE CHECK
M1121002300830
AK101640
<4G1>
Oil pressure
switch
Oil filter
AD
AK300647AB
<4G6>
Oil filter bracket
Oil pressure switch
1. Check engine oil quantity.
AKX00294
MD998012
AF
CAUTION
Since sealant is applied to the thread of oil pres-
sure switch, take care not to damage the oil pres-
sure switch when removing it.
2. Use the special tool Oil pressure switch wrench
(MD998012) to remove the oil pressure switch.
NOTE: Remove the terminal of oil pressure switch
where the special tool Oil pressure switch wrench
(MD998012) is not fitted.
3. Install the oil pressure gauge.
NOTE: Use an adapter of PT 1/8 thread.
4. Run the engine to warm it.
5. After the engine has been warmed up, check that
oil pressure is within the standard value.
Standard value:
At idle: 29 kPa or more
At 3,500 r/min: 294
− 686 kPa
ON-VEHICLE SERVICE
ENGINE LUBRICATION
12-6
6. Remove the oil pressure gauge.
AKX00295AD
7. Apply the specified sealant to the thread of oil
pressure switch.
Specified sealant: 3M ATD Part No. 8660 or
equivalent
AKX00294
MD998012
AF
CAUTION
Do not start the engine within one hour after the
oil pressure switch has been installed.
8. Use the special tool Oil pressure switch wrench
(MD998012) to tighten the oil pressure switch to
the specified torque.
Tightening torque:
19
± 3 N⋅ m <4G1>
10
± 2 N⋅ m <4G6>
42-1
GROUP 42
CONTENTS
HOOD. . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . .
ADJUSTMENT OF CLEARANCE
AROUND HOOD . . . . . . . . . . . . . . . . . .
ADJUSTMENT OF ALIGNMENT OF
HOOD STEPPED PORTION AND
HOOD STRIKER . . . . . . . . . . . . . . . . . .
ADJUSTMENT OF HOOD HEIGHT . . .
HOOD. . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . .
FENDER. . . . . . . . . . . . . . . . . . .
SPECIAL TOOL . . . . . . . . . . . . . . .
FENDER. . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . .
FUEL FILLER LID . . . . . . . . . . .
REMOVAL AND INSTALLATION .
STRUT TOWER BAR . . . . . . . .
REMOVAL AND INSTALLATION .
WINDOW GLASS. . . . . . . . . . .
ADHESIVE . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS . . . . . . . . . . . . . .
WINDOW REPAIR . . . . . . . . . . . . .
WINDSHIELD . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
REAR WINDOW GLASS
<SEDAN> . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
QUARTER WINDOW GLASS
<WAGON> . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
TAILGATE WINDOW GLASS
<WAGON> . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION. . . . . .
DOOR . . . . . . . . . . . . . . . . . . . .
SERVICE SPECIFICATIONS . . . . .
SEALANT . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS . . . . . . . . . . . . . .
Continued on next page
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