Mitsubishi Lancer. Manual — part 235
51-2
HEADLAMP WASHER
<LH drive vehicles> . . . . . . . . . . . . .
TROUBLESHOOTING . . . . . . . . . . . . . . . .
HEADLAMP WASHER . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION . . . . . . . . . . . . . . . . . . . . . . .
MARK . . . . . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
DOOR MIRROR . . . . . . . . . . . . . . . . .
GENERAL INFORMATION . . . . . . . . . . . . .
SERVICE SPECIFICATION . . . . . . . . . . . .
SPECIAL TOOL. . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING . . . . . . . . . . . . . . . .
DIAGNOSIS TROUBLESHOOTING FLOW
TROUBLE SYMPTOM CHART . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . . . .
DOOR MIRROR . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
FRONT BUMPER ASSEMBLY
EXTERIOR
51-3
FRONT BUMPER ASSEMBLY
ADHESIVE
M1511000501195
Item
Specification
Front three-diamond mark
Double-sided tape: Generic products
0.8 mm thickness
FRONT BUMPER ASSEMBLY
REMOVAL AND INSTALLATION
M1511001401124
AC504557
AC300466
Y0534AU
AC405706
AB
2
4
5
5
3
1
C
C
B
B
A
A
A
A
A
A
A
A
3
2
Section A – A
3
Clip
Front end
crossmember
Clip
Section B – B
5
3
Section C – C
Removal steps
1. Splash shield mounting clips
2. Radiator grille assembly
• Fog lamp connector connection
3. Front bumper assembly
4. Front bumper beam assembly
5. Front bumper fixing clip
Removal steps (Continued)
FRONT BUMPER ASSEMBLY
EXTERIOR
51-4
DISASSEMBLY AND REASSEMBLY
M1511001601128
AC504558AB
Double-sided tape: Generic products
0.8 mm thickness
1
1
12
13
14
11
10
10
4
7
7
6
6
8
9
8
5
3
N
N
N
2
Removal steps
1. Front three-diamond mark
2. Under duct
3. Air intake bezel <Vehicle without front
fog lamp>
4. Front fog lamp support <Vehicle with
front fog lamp>
5. Front fog lamp bezel <Vehicle with
front fog lamp>
<<A>> >>A<<
6. Rivets
7. Front bumper side plate
8. Radiator grille
9. Radiator centre grille
10. Front bumper garnish
11. Front bumper extension <INTENSE>
12. Front bumper nut
13. Licence plate garnish
14. Front bumper face
Removal steps (Continued)
FRONT BUMPER ASSEMBLY
EXTERIOR
51-5
DISASSEMBLY SERVICE POINT
<<A>> RIVETS REMOVAL
AC100411AB
Rivet
Drill
Bumper face
Use a drill (4.0 mm) to make a hole in the rivet to
break it, and then remove the rivet.
REASSEMBLY SERVICE POINT
>>A<< RIVETS ASSEMBLY
AC305178AC
1
2
3
4
Portion A
Rivet
Rivet tool
Flange
Rivet
Front bumper
side plate
Rivet tool
Front bumper
face
Front bumper face
Use the rivet tool shown in the illustration to attach
the rivet by the following procedures.
1. Insert the rivet into the front bumper face and front
bumper side plate.
2. Place the rivet tool over portion A of the rivet.
3. While pushing the flange surface of the rivet with
the rivet tool, press the handle of the tool.
4. The thin part of portion A is cut out and the rivet is
held in position.
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