Mitsubishi Lancer. Manual — part 9
BODY CONSTRUCTION CHARACTERISTICS
BODY CONSTRUCTION
1-30
DOOR
M4010015000127
The front and back of the side door beam has been
made large to cope with the force from the front and
sides during collision.
AB300949
AB
<Sedan>
<Wagon>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
12
13
14
15
16
17
18
19
20
11
Front door
Rear door
1.
Front door hinge panel
2.
Front door hinge reinforcement upper
3.
Front door side door beam
4.
Front door panel outer
5.
Front door outside handle reinforcement
6.
Front door belt line reinforcement outer
7.
Front door window sash
8.
Front door belt line reinforcement inner
9.
Front door latch reinforcement
10. Front door panel inner
11. Rear door hinge panel
12. Rear door side door beam
13. Rear door side door beam upper
14. Rear door panel outer
15. Rear door belt line reinforcement outer
16. Rear door belt line bracket
17. Rear door window sash
18. Rear door belt line reinforcement inner
19. Rear door latch reinforcement
20. Rear door panel inner
SILENCER APPLICATION LOCATIONS
BODY CONSTRUCTION
1-31
SILENCER APPLICATION LOCATIONS
M4010005000160
A silencer (MD-12, RSS and melting sheet) has been
adhered on the top part of the floor to improve
anti-vibration performance and to shut-out exhaust
gas heat.
NOTE:
.
•
MD-12 is a high performance sheet composed of
asphalt applied with mica and thermosetting resin
for improving anti-vibration performance.
•
RSS (Rubber Special Sheet) is a product name
of Nihon Tokushu Toryo Co., Ltd. The product
features the same performance as a steel sheet
sandwich type and refers to a heat cured resin
sheet that is moulded into a sheet with a uniform
thickness. It contains degenerating resin and filler
with asphalt and rubber as the main contents.
AB500777
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<Sedan>
<Wagon>
AB
: 1.6 mm (0.063 in) thick MD-12 [Place a 1.6 mm (0.063 in) melting sheet.]
: 1.6 mm (0.063 in) thick melting sheet
: 3.2 mm (0.126 in) thick melting sheet [Place two 1.6 mm (0.063 in) melting sheet one on top of another.]
: 6.0 mm (0.236 in) thick MD-12 [Place four 1.6 mm (0.063 in) melting sheet one on top of the next.]
NOTE: When you use melting sheet(s) in place of MD-12 or RSS during serving, follow the instructions enclosed by [ ].
: 1.6 mm (0.063 in) thick melting sheet and 1.5 mm (0.059 in) thick RSS
[Place two 1.6 mm (0.063 in) melting sheet one on top of another.]
: 1.6 mm (0.063 in) thick melting sheet and 2.0 mm (0.079 in) thick RSS
[Place three 1.6 mm (0.063 in) melting sheet one on top of the next.]
LOCATIONS USING URETHANE FOAM AND FOAM MATERIAL
BODY CONSTRUCTION
1-32
LOCATIONS USING URETHANE FOAM AND FOAM
MATERIAL
M4010007000122
• Introduction of noise was prevented by inserting
urethane foam inside the centre pillar and quarter
inner (Wagon).
• By filling the top of the front pillar, bottom of the
front pillar, centre pillar, rear pillar and inside the
wheel house arch with acoustic foam materials,
penetration of noise is prevented.
• High-rigidity foam materials were added inside
the front sidemember (left side on LH drive vehi-
cles), rear floor sidemember, side sill and side
roof rail to heighten panel rigidity.
CAUTION
The foam materials may burn when heated.
Always observe the following instructions.
• Never use a gas burner or burn the areas
using foam materials.
• When cutting the parts using foam materials,
ensure to use tools (air saw, etc.) that do not
generate fire.
• If there are residual foam materials at body
side then weld after removing the foam mate-
rials from periphery of the welding area.
LOCATIONS USING URETHANE FOAM AND FOAM MATERIAL
BODY CONSTRUCTION
1-33
AB300701AB
<Sedan>
A
B
D
E
C
F
E
AB201973
AC
A
Front pillar inner
reinforcement (Driver's side)
Acoustic foam
Front pillar
reinforcement upper B
(Driver's side)
Front pillar
reinforcement
upper
Side roof
rail inner
AB300944
B
AB
Front pillar
inner lower
Acoustic foam
Side sill
outer
reinforce-
ment front
Side sill
reinforce-
ment
support
front
AB300943
AB
C
Sidemember
outer
High-rigidity
foam
Front sidemember
outer
reinforcement
rear B
AB300096AC
D
Front pillar
inner lower
Front pillar
reinforcement lower
Acoustic foam
Side outer panel
AB201975
AC
E
Side outer panel
Side sill
outer
reinforcement
front
High-rigidity foam
AB201976 AC
Side outer
panel
Quarter panel
inner
Acoustic foam
F
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