Dodge Dakota (ND). Manual — part 57
7. Install rear bearing (4) on the pinion (3) with
Installer C-3095-A (2) and a press (1).
8. Install new collapsible spacer (1) on the pinion
shaft.
9. Lubricate rear pinion bearing and install the pinion
into the housing.
3 - 144
REAR AXLE - 9 1/4
ND
10. Install companion flange with Installer C-3718 and
Holder 6719.
11. Install bolts into two of the threaded holes in the
companion flange 180° apart.
12. Position Holder 6719 (2) against the companion
flange and install a bolt and washer into one of
the remaining threaded holes. Tighten the bolts so
the Holder 6719 is held to the flange.
13. Install the companion flange washer and a new
nut on the pinion and tighten the pinion nut until
there is zero bearing end-play.
14. With a torque wrench (3) tighten the nut to 285
N·m (210 ft. lbs.).
NOTE: Never loosen pinion nut to decrease pinion
rotating torque and never exceed specified pre-
load torque. If preload torque or rotating torque is
exceeded
a
new
collapsible
spacer
must
be
installed.
15. Slowly tighten the nut in 6.8 N·m (5 ft. lbs.) incre-
ments
until
the
desired
rotating
torque
is
achieved. Measure the rotating torque frequently
to avoid over crushing the collapsible spacer .
16. Check pinion rotating torque with an inch pound
torque wrench (2). The pinion rotating torque
should be: With Original Bearings: 1 to 3 N·m (10
to 20 in. lbs.). With New Bearings: 1.7 to 5 N·m
(15 to 35 in. lbs.).
ND
REAR AXLE - 9 1/4
3 - 145
17. Position exciter ring on differential case. With a
brass drift, slowly and evenly tap the exciter ring
into position.
18. Position ring gear on the differential case and
start two ring gear bolts. This will provide case-to-
ring gear bolt hole alignment.
19. Invert the differential case (4) in the vise.
20. Install new ring gear bolts (2) and alternately
tighten to 156 N·m (115 ft. lbs.).
CAUTION: Never reuse ring gear bolts. The bolts
can fracture causing extensive damage.
21. Install differential in housing and verify gear mesh,
backlash and contact pattern.
22. Install axle shafts.
23. Install differential cover and fill with gear lubricant.
24. Install
propeller
shaft
with
reference
marks
aligned.
3 - 146
REAR AXLE - 9 1/4
ND
BRAKES
TABLE OF CONTENTS
page
page
BRAKES - ABS SERVICE INFORMATION . . . . . . 234
BRAKES - BASE
TABLE OF CONTENTS
page
page
BRAKES - BASE
. . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . 5
. . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . 7
HYDRAULIC/MECHANICAL
. . . . . . . . . . . . . . . . . . . . . . . 8
. . . . . . . . . . . . . . . . . . . . . . . . . 9
BRAKE LINES
. . . . . . . . . . . . . . . . . . . . . . . . . 9
REAR BRAKE LINES - BRAKE HOSE AT
AXLE TO WHEEL CYLINDERS . . . . . . . . . . . . 10
REAR BRAKE HOSE - AXLE TO FRAME
. . . . . . . . . . . . . . . . 13
REAR BRAKE LINES - BRAKE HOSE AT
AXLE TO WHEEL CYLINDERS . . . . . . . . . . . . 13
REAR BRAKE HOSE - AXLE TO FRAME
. . . . . . . . . . . . . . . . 16
BRAKE PADS/SHOES
. . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . 17
. . . . . . . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
. . . . . . . . . . . . . . 20
. . . . . . . . . . . . . . . . . . 21
DISC BRAKE CALIPERS
. . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
. . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . . 29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
. . . . . . . . . . . . . . . . . . . . . . . . . 31
DISC BRAKE CALIPER ADAPTER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
. . . . . . . . . . . . . . . . . . . . . . . . . 34
FLUID
. . . . . . . . . . . . . . . . . . 35
. . . . . . . . . . . . . . . . . . . . . . . . 36
FLUID RESERVOIR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
. . . . . . . . . . . . . . . . . . . . . . . . . 36
BRAKE JUNCTION BLOCK
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
. . . . . . . . . . . . . . . . . . . . . . . . . 38
MASTER CYLINDER
. . . . . . . . . . . . . . . . . . . . . . . . . 39
. . . . . . . . . . . . . . . . . . . . . . . . . . . 39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
. . . . . . . . . . . . . . . . . . . . . . . . . 41
PEDAL
. . . . . . . . . . . . . . . . . . . . . . . . . 42
. . . . . . . . . . . . . . . . . . . . . . . . . . . 42
ND
BRAKES
5 - 1
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