Dodge Dakota (ND). Manual — part 1290
NOTE: If the foam seal on the panel/defrost outlet
is deformed or damaged, it must be replaced.
14. Remove the foam seal (1) from the panel/defrost
outlet (2) located on the top of the HVAC housing
(3).
15. Remove the six screws (1) that secure the panel/
defrost outlet (2) to the top of the HVAC housing
(3) and remove the outlet.
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NOTE: If the seal on the air door is deformed or
damaged, the air door must be replaced.
16. Remove the panel-air door (1) from the opening
located at the top of the HVAC housing (2).
17. Remove the three screws (1) that secure the floor
distribution duct (2) to the bottom of the HVAC
housing (3) and remove the duct.
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NOTE: If any of the foam seals are deformed or
damaged, the seal(s) must be replaced.
18. Remove the three foam seals (1 , 2 and 3) from
the HVAC housing (4).
19. Remove the two metal clips (5) eleven screws (6)
that secure the upper and lower HVAC housing
halves together and separate the housing halves.
NOTE: If the foam seal around the heater core is
deformed or damaged, the seal must be replaced.
20. Carefully lift the heater core (1) out of the lower
half of the HVAC housing (2).
NOTE: If the rubber flange around the heater core
tubes is deformed or damaged, the flange must be
replaced.
21. If required, remove the rubber flange (3) from
around the heater core tubes (4).
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22. Carefully lift the A/C evaporator (1) out of the
lower half of the HVAC housing (2).
NOTE: If the rubber flange around the evaporator
tubes is deformed or damaged, the flange must be
replaced.
23. If required, remove the rubber flange (3) from
around the evaporator tubes (4).
24. To remove the blend-air door (1) from the inside
of the HVAC housing (2), first carefully release the
retaining tab of the blend door pivot lever (3) from
the pivot shaft of the blend door, using a small
pick-type tool.
25. Pull the blend door pivot lever out of the pivot
shaft of the blend-air door.
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