Dodge Dakota (ND). Manual — part 760
P0627-FUEL PUMP RELAY CIRCUIT (CONTINUED)
3.
INTERNAL FUSED B+ CIRCUITS
Ignition on, engine not running.
Using a 12-volt test light connected to ground, probe the Internal
Fused B+ circuits.
Does the test light illuminate brightly?
Yes
>> Go To 4
No
>> Repair the open or short to ground in the Internal Fused
B+ circuits. Inspect the related fuse and repair as neces-
sary.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9
- ENGINE - STANDARD PROCEDURE)
4.
(K31) FUEL PUMP RELAY CONTROL CIRCUIT OPEN
Turn the ignition off.
Disconnect the C3 PCM harness connector.
CAUTION: Do not probe the PCM harness connectors. Probing
the PCM harness connectors will damage the PCM terminals
resulting in poor terminal to pin connection. Install Miller Special
Tool #8815 to perform diagnosis.
Measure the resistance of the (K31) Fuel Pump Relay Control circuit
from the IPM to the appropriate terminal of special tool #8815.
Is the resistance below 5.0 ohms?
Yes
>> Go To 5
No
>> Repair the open in the (K31) Fuel Pump Relay Control cir-
cuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9
- ENGINE - STANDARD PROCEDURE)
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ENGINE ELECTRICAL DIAGNOSTICS
ND
P0627-FUEL PUMP RELAY CIRCUIT (CONTINUED)
5.
(K31) FUEL PUMP RELAY CONTROL CIRCUIT SHORTED TO GROUND
Measure the resistance between ground and the (K31) Fuel Pump
Relay Control circuit in the IPM.
Is the resistance below 100 ohms?
Yes
>> Repair the short to ground in the (K31) Fuel Pump Relay
Control circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9
- ENGINE - STANDARD PROCEDURE)
No
>> Go To 6
6.
PCM
NOTE: Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and
Ground circuits.
Were there any problems found?
Yes
>> Repair as necessary.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No
>> Replace and program the Powertrain Control Module per Service Information.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
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ENGINE ELECTRICAL DIAGNOSTICS
9 - 579
P0630-VIN NOT PROGRAMMED IN PCM
For the Engine circuit diagram (Refer to 9 - ENGINE - SCHEMATICS AND DIAGRAMS).
For a complete wiring diagram Refer to Section 8W.
•
When Monitored:
At initialization.
•
Set Condition:
The VIN has not been programmed into the PCM. One Trip Fault. Three good trips to turn off the MIL.
Possible Causes
PROGRAMMING VIN INTO PCM
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.
PROGRAMMING VIN INTO THE PCM
Ignition on, engine not running.
Using the scan tool, program VIN into the PCM.
Start the engine.
NOTE: If the engine will not start, crank the engine over for 15 seconds. Crank at least 2 times with the
ignition switch returning to the off position each time.
Allow the engine to reach normal operating temperature.
With the scan tool, read DTCs.
Does the DTC reset?
Yes
>> Replace and program the Powertrain Control Module per Service Information.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No
>> The VIN has been successfully programmed into the PCM. Test is complete.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
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ENGINE ELECTRICAL DIAGNOSTICS
ND
P0632-ODOMETER NOT PROGRAMMED IN PCM
For the Engine circuit diagram (Refer to 9 - ENGINE - SCHEMATICS AND DIAGRAMS).
For a complete wiring diagram Refer to Section 8W.
•
When Monitored:
Ignition on.
•
Set Condition:
Odometer is not programed into the PCM. One Trip Fault. Three good trips to turn off the MIL.
Possible Causes
PROGRAMMING MILEAGE INTO THE PCM
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.
PROGRAMMING MILEAGE INTO THE PCM
Ignition on, engine not running.
With the scan tool, erase DTCs.
Using a scan tool, program the mileage into the PCM.
Start the engine.
Allow the engine to reach normal operating temperature.
With a scan tool, read DTCs.
Does the DTC reset?
Yes
>> Replace and program the Powertrain Control Module per Service Information.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No
>> The mileage has been successfully programmed into the PCM. Test is complete.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
ND
ENGINE ELECTRICAL DIAGNOSTICS
9 - 581
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