Dodge Durango (HB). Manual — part 40
PINION GAUGE SET 6730/6774/6775
PINION BLOCK 8540
ARBOR DISCS 8541
INSTALLER 9337
RECEIVER 9338
HB
REAR AXLE - 8 1/4
3 - 87
COVER-DIFFERENTIAL
REMOVAL
1. Remove diffrential fill plug.
2. Remove watts link bell crank bolt (2) from differen-
tial cover (1).
3. Remove differential cover bolts.
4. Remove cover and drain fluid.
INSTALLATION
1. Clean differential cover.
2. Apply a bead of orange Mopar Axle RTV Sealant
(1) or equivalent to the cover (2).
CAUTION: If cover is not installed within 3 to 5
minutes, the cover must be cleaned and new RTV
applied. Failure to follow these instructions will
compromise adhesion quality.
3. Install cover and tighten bolts in a criss-cross pat-
tern to 44 N·m (32 ft. lbs.).
4. Fill differential with 2.07 L (4.375 pts.) of gear lubri-
cant.
CAUTION: Fill differential by volume only, not to
the bottom of fill plug. Failure to follow these
instructions will cause an over fill condition.
5. Install fill hole plug.
6. Install watts link bell crank bolt and tighten to 217 N·m (160 ft. lbs.).
NOTE: Bell crank bolt has a Loctite
T
patch, a new bolt should be used. If bolt is not available, clean bolt
and apply Loctite
T
242 to the threads.
3 - 88
REAR AXLE - 8 1/4
HB
SHAFT-AXLE
REMOVAL
1. With vehicle in neutral, position it on a hoist.
2. Remove brake caliper adapter with caliper and
remove rotor.
3. Remove differential housing cover and drain lubri-
cant.
4. Rotate differential case, to access pinion mate
shaft lock screw (4). Remove screw (4) and pinion
mate shaft (1) from differential case.
5. Push axle shaft (2) inward and remove axle shaft
C-lock (1).
6. Remove axle shaft.
HB
REAR AXLE - 8 1/4
3 - 89
INSTALLATION
1. Lubricate bearing bore and seal lip with gear lubri-
cant.
2. Insert axle shaft (1) through seal (2) and engage
into side gear splines.
3. Insert C-lock in end of axle shaft then push axle
shaft outward to seat C-lock in side gear.
4. Insert pinion shaft into differential case and through
thrust washers and differential pinions.
5. Align hole in shaft with hole in differential case and
install lock screw (4) with Loctite
T
on the threads.
Tighten lock screw to 25 N·m (220 in. lbs.).
6. Install differential cover and fill with gear lubricant.
7. Install brake rotor and caliper adapter with caliper.
3 - 90
REAR AXLE - 8 1/4
HB
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