Dodge Durango (HB). Manual — part 1355
FLUID
STANDARD PROCEDURE - FLUID DRAIN AND REFILL
The fill and drain plugs (1, 3) are both in the rear
case.
1. Raise vehicle.
2. Position drain pan under transfer case.
3. Remove drain (3) and fill plugs (1) and drain lubri-
cant completely.
4. Install drain plug (3). Tighten plug to 20-34 N·m
(15-25 ft.lbs.).
5. Remove drain pan.
6. Fill transfer case to bottom edge of fill plug opening
with Mopar
T
ATF +4, Automatic Transmission fluid.
7. Install and tighten fill plug (1) to 20-34 N·m (15-25
ft.lbs.).
8. Lower vehicle.
SEAL-FRONT OUTPUT SHAFT
REMOVAL
1. Remove the front propeller shaft (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - REMOVAL).
2. Remove the front propeller shaft seal boot (1)
retaining clamp (2).
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TRANSFER CASE - NV144 - SERVICE INFORMATION
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3. Remove the front propeller shaft seal boot (2) from
the front output shaft seal slinger (3).
4. Using a suitable hammer and chisel, strike the seal
slinger (2) with the chisel as shown in three,
equally spaced locations.
5. The indentations (2) should appear as shown here.
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TRANSFER CASE - NV144 - SERVICE INFORMATION
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6. Remove the front output shaft seal slinger (1) from
the output shaft (1).
7. Remove the front output shaft seal (1) from the
transfer case bore (2) using a suitable tool.
INSTALLATION
1. Install the new front output shaft seal (1) into posi-
tion in the transfer case bore (2).
2. Install the new front output shaft seal (1) with
Installer MB991168A.
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TRANSFER CASE - NV144 - SERVICE INFORMATION
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3. Install the new front output shaft seal slinger (1)
into position on the output shaft (2).
4. Install the front output shaft seal slinger with
Installer 8840. Install the slinger onto the shaft until
the tool contacts the rear of the output shaft.
5. Install the seal boot (2) onto the seal slinger (3)
6. Install a new seal boot clamp onto the seal boot.
7. Install the seal boot and clamp onto the slinger hub
and tighten the clamp with Crimp Tool C-4975-A.
8. Install the front propeller shaft (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - INSTALLATION).
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TRANSFER CASE - NV144 - SERVICE INFORMATION
HB
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