Dodge Durango (HB). Manual — part 1365
SEAL BOOT AND SHIFT MOTOR ASSEMBLY
1. Install a new seal boot clamp onto the seal boot
(1).
2. Install the seal boot (1) and clamp onto the slinger
(2) hub and tighten the clamp with Crimp Tool
C-4975-A.
3. Position the shift motor and mode sensor assembly
(2) onto the transfer case (1).
4. Install the bolts (3) to hold the shift motor and
mode sensor assembly (2) to the transfer case(1).
Tighten the bolts to 16-25 N·m (12-18 ft. lbs.).
REAR EXTENSION
1. Install new seal in rear extension housing seal with
Installer D-163 and Handle C-4171. Verify that the
weep hole in the rubber is oriented downward.
2. Apply bead of Mopar
T
Gasket Maker, or equivalent,
to mating surface of rear extension housing. Keep
sealer bead width to maximum of 3/16 inch. Do not
use excessive amount of sealer as excess could
be displaced into output bearing.
3. Align and install rear extension housing (1) onto
the rear case (2).
4. Apply Mopar
T
Silicone Sealer to threads of rear
extension housing bolts. Then install and tighten
bolts to 16-24 N·m (12-18 ft. lbs.) torque.
HB
TRANSFER CASE - NV244 GENII - SERVICE INFORMATION
21 - 865
INSTALLATION
1. Mount transfer case on a transmission jack.
2. Secure transfer case to jack with chains.
3. Position transfer case under vehicle.
4. Align transfer case and transmission shafts and install transfer case onto the transmission.
5. Install and tighten transfer case attaching nuts to 27-34 N·m (20-25 ft. lbs.) torque.
6. Connect the vent hose.
7. Connect the shift motor and mode sensor assembly wiring connector. Secure wire harness to clips on transfer
case.
8. Align and connect the propeller shafts. (Refer to 3 - DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/FRONT
PROPELLER SHAFT - INSTALLATION) (Refer to 3 - DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/REAR
PROPELLER SHAFT - INSTALLATION)
9. Fill transfer case with correct fluid. (Refer to 21 - TRANSMISSION/TRANSFER CASE/FLUID - STANDARD PRO-
CEDURE)
10. Install skid plate, if equipped.
11. Remove transmission jack and support stand.
12. Lower vehicle and verify transfer case shift operation.
SPECIFICATIONS
TRANSFER CASE - NV244 GENII
TORQUE SPECIFICATIONS
DESCRIPTION
N-m
Ft. Lbs.
In. Lbs.
Plug, Detent
16-24
12-18
-
Plug, Drain/Fill
20-34
15-25
-
Bolt, Extension Housing
16-24
12-18
-
Bolt, Case Half
25-28
18-21
-
Screw, Oil Pump
14-19
10-14
-
Nuts, Mounting
30-41
20-30
-
Bolts, Shift Motor and
Mode Sensor Assembly
16-24
12-18
-
21 - 866
TRANSFER CASE - NV244 GENII - SERVICE INFORMATION
HB
SPECIAL TOOLS
TRANSFER CASE - NV244 GENII
Handle, Universal - C-4171
Installer, Seal - D-163
Remover - L-4454
Installer, Seal - MB991168A
Installer, Bushing - 5065
Installer, Bushing - 5066
Installer, Bearing - 6953
HB
TRANSFER CASE - NV244 GENII - SERVICE INFORMATION
21 - 867
Cup - 8148
Installer - 8840
Installer, Seal - 8841
21 - 868
TRANSFER CASE - NV244 GENII - SERVICE INFORMATION
HB
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