Dodge Ram Truck 1500-2500-3500. Manual — part 1849

U0100-LOST COMMUNICATION WITH ECM/PCM (FDCM) (CONTINUED)

4.

CHECK FOR ADDITIONAL COMMUNICATION RELATED DTCS

With the scan tool, select Network Diagnostics.

Is there more than one module with active DTCs “Logged Against” the ECM/PCM?

Yes

>> Replace/update the ECM/PCM in accordance with the service information.

Perform the appropriate VERIFICATION TEST.

No

>> Replace/update the module that set this DTC in accordance with the service information.

Perform the appropriate VERIFICATION TEST.

21 - 1328

TRANSFER CASE - ELECTRICAL DIAGNOSTICS (POWER WAGON)

DR/DH

U0155-LOST COMMUNICATION WITH CLUSTER/CCN (FDCM)

For a complete wiring diagram Refer to Section 8W.

When Monitored:

With the ignition on

Battery voltage between 10 and 16 volts

IOD fuse installed

FCM is configured correctly

Set Condition:
Bus messages not received from the Cluster/CCN for approximately 2 to 5 seconds.

Possible Causes

CAN B BUS CIRCUITS OPEN OR SHORTED

DTCS RELATED TO BATTERY VOLTAGE, IGNITION, OR VIN MESSAGES

FCM NOT CONFIGURED CORRECTLY

CLUSTER/CCN POWER AND GROUND

CLUSTER/CCN

MODULE THAT SET THE DTC

Diagnostic Test

1.

VERIFY DTC IS ACTIVE

NOTE: Ensure the IOD fuse is installed and battery voltage is between 10 and 16 volts before proceeding.
With the scan tool, read active DTCs.

Is this DTC active?

Yes

>> Go To 2

No

>> Refer to the Stored Lost Communication test procedure. Refer to the table of contents in this section.

2.

CHECK FOR ANY OF THE FOLLOWING ACTIVE DTCS

With the scan tool, read active DTCs from all modules.

NOTE: Check for FCM configuration, CAN B or C hardware electrical, VIN Missing/Mismatch, battery or igni-
tion related DTCs.

Does the scan tool display any active DTCs to the conditions listed above?

Yes

>> Diagnose and repair the DTC. Refer to the Index for a complete list of the symptoms.

No

>> Go To 3

3.

VERIFY THAT THE CCN IS ACTIVE ON THE BUS

Turn the ignition on.

With the scan tool, select Network Diagnostics.

Verify that the CCN is active on the bus.

Is the CCN active on the bus?

Yes

>> Go To 4

No

>> Refer to the No Response test procedure. Refer to the table of contents in this section.

DR/DH

TRANSFER CASE - ELECTRICAL DIAGNOSTICS (POWER WAGON)

21 - 1329

U0155-LOST COMMUNICATION WITH CLUSTER/CCN (FDCM) (CONTINUED)

4.

CHECK FOR ADDITIONAL COMMUNICATION RELATED DTCS

With the scan tool, select Network Diagnostics.

Is there more than one module with active DTCs “Logged Against” the CCN?

Yes

>> Replace/update the Cluster (CCN) in accordance with the service information.

Perform BODY VERIFICATION TEST – VER 1.

No

>> Replace/update the module that set this DTC in accordance with the service information.

Perform the appropriate VERIFICATION TEST.

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TRANSFER CASE - ELECTRICAL DIAGNOSTICS (POWER WAGON)

DR/DH

TRANSFER CASE - NV241 GENII - SERVICE INFORMATION

TABLE OF CONTENTS

page

page

TRANSFER CASE - NV241 GENII - SERVICE

INFORMATION
DESCRIPTION

. . . . . . . . . . . . . . . . . . . . . . . 1331

OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . 1332

DIAGNOSIS AND TESTING - TRANSFER

CASE - NV241 GENII

. . . . . . . . . . . . . . . . . 1332

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 1334

DISASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . 1334

CLEANING

. . . . . . . . . . . . . . . . . . . . . . . . . . 1346

INSPECTION

. . . . . . . . . . . . . . . . . . . . . . . . . 1347

ASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . 1349

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 1363

SPECIFICATIONS

TRANSFER CASE - NV241 GENII

. . . . . . . 1364

SPECIAL TOOLS

TRANSFER CASE - NV241/NV243

. . . . . . . 1365

SEAL-EXTENSION HOUSING

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 1367

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 1367

FLUID

STANDARD PROCEDURE - FLUID DRAIN AND

REFILL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1367

FRONT OUTPUT SHAFT SEAL

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 1368

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 1369

LEVER-SHIFT

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 1370

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 1371

ADJUSTMENTS

ADJUSTMENT - SHIFT LEVER

. . . . . . . . . 1372

TRANSFER CASE - NV241 GENII - SERVICE INFORMATION

DESCRIPTION

The NV241 GENII transfer case (1) is a part-time
transfer case with a low-range gear system. It pro-
vides three operating ranges plus a NEUTRAL posi-
tion. The low range position provides a gear reduction
ratio of 2.72:1 for increased low speed torque capabil-
ity.

The gear cases and extension are all of aluminum.
Drive sprockets and an interconnecting drive chain are
used to transmit engine torque to the front/rear propel-
ler shafts. The mainshaft, input gear and front output
shaft are supported by ball and needle bearings.

DR/DH

TRANSFER CASE - NV241 GENII - SERVICE INFORMATION

21 - 1331

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