Dodge Ram Truck 1500-2500-3500. Manual — part 1794

4. Install thrust washer (2) to rear planetary annulus

gear (1) using petroleum jelly. Be sure washer is
seated against corner witht teh tabs completely in
the locating holes.

5. Install rear planetary gear (2) in rear annulus gear

(1). Be sure planetary carrier is seated against
annulus gear.

6. Install tabbed thrust washer (2) on front face of

rear planetary gear (1). Seat washer tabs in match-
ing slots in face of gear carrier. Use extra petro-
leum jelly to hold washer in place if desired.

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7. Lubricate sun gear bushings with petroleum jelly or

transmission fluid.

8. Install sun gear (5) and driving shell (2) on interme-

diate shaft (1). Seat shell against rear planetary
gear. Verify that thrust washer on planetary gear
was not displaced during installation.

9. Install tabbed thrust washer (3) in driving shell (2),

be sure washer tabs are seated in tab slots of driv-
ing shell. Use extra petroleum jelly to hold washer
in place if desired.

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10. Install tabbed thrust washer (1) on front planetary

gear (2). Seat washer tabs in matching slots in
face of gear carrier. Use extra petroleum jelly to
hold washer in place if desired.

11. Install the torlon bushing onto the front planetary

carrier hub.

12. Install front annulus gear (1) over and onto front

planetary gear (2). Be sure gears are fully
meshed and seated.

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13. Install front planetary and annulus gear assembly

(2). Hold gears together and slide them onto
shaft. Be sure planetary pinions are seated on
sun gear and that planetary carrier is seated on
intermediate shaft.

14. Place geartrain in upright position. Rotate gears to

be sure all components are seated and properly
assembled. Snap-ring groove at forward end of
intermediate shaft will be completely exposed
when components are assembled correctly.

15. Install new planetary snap-ring (2) in groove at

end of intermediate shaft.

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