Dodge Ram Truck 1500-2500-3500. Manual — part 1869
17. Install detent plunger (4), spring (3), and plug (2).
Tighten the plug to 16-25 N·m (12-18 ft. lbs.).
FRONT OUTPUT SHAFT AND DRIVE CHAIN
1. Install the front output shaft (2) into the front output
shaft front bearing.
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2. Install the front output shaft bearing inner snap-ring
(2) onto the output shaft.
3. Install the new front output shaft seal with Installer
MB991168A
4. Insert front drive sprocket in drive chain.
5. Install drive chain around rear drive sprocket.
6. Position rear drive sprocket (3) over the output
shaft and lower the sprocket and chain assembly
until the front sprocket is positioned over the front
output shaft.
7. Align the splines in the sprockets to the splines on
the output shafts and install the sprockets onto the
output shafts.
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8. Install front sprocket retaining ring (3).
9. Install rear sprocket retaining ring (3).
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10. Install spring (2) onto shift rail (1).
11. Insert magnet (1) in front case pocket (2).
REAR CASE
1. Install the oil pick-up tube and screen into the rear
case half.
2. Apply bead of Mopar
T
Gasket Maker, or equivalent,
to mating surface of front case. Keep sealer bead
width to maximum of 3/16 inch. Do not use exces-
sive amount of sealer as excess will be displaced
into case interior.
3. Align mainshaft with he rear output shaft bearing
and align shift rail with bore in rear case. Then
install rear case (2). Verify that the case alignment
dowels correctly seat into their mating recesses.
DR/DH
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