Dodge Ram Truck 1500-2500-3500. Manual — part 1568
8. Install 1-2 synchronizer hub (1) on mainshaft and
synchronizer rings (2).
9. Install 1-2 synchronizer hub (1) and hub snap ring
(2).
10. Install 1-2 synchronizer sleeve (3) on the hub (2)
and push sleeve to the bottom of the hub.
NOTE: 1-2 synchronizer sleeve (3) and hub (2)
have one small tooth. They must be aligned to
install synchronizer sleeve (3) on hub (2).
11. Install 1-2 synchronizer detents and springs (1)
into synchronizer hub (2) slots. Then push detents
behind synchronizer sleeve (3).
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12. Install first gear blocker ring (1) on synchronizer
hub (2).
13. Install first gear outer friction ring (1) on synchro-
nizer hub (2).
14. Install first gear inner friction ring (1) on synchro-
nizer hub (2).
DR/DH
MANUAL TRANSMISSION - G56 - SERVICE INFORMATION
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15. Install first gear stop ring (1) with teeth pointing
down on synchronizer rings and hub (2).
16. Hold first gear stop ring (1) on synchronizer rings
(2) and center 1-2 synchronizer sleeve on the
hub.
17. Install first gear (1) and bearing (2).
18. Heat thrust washer (1) and reverse gear bearing
race (2) on bearing heater.
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19. Using welding gloves, install thrust washer (2) and
reverse gear bearing race (1) on mainshaft.
20. Install reverse gear (1) and bearing (2).
21. Install reverse gear inner friction ring (1) on
reverse gear (2).
DR/DH
MANUAL TRANSMISSION - G56 - SERVICE INFORMATION
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