Dodge Ram Truck 1500-2500-3500. Manual — part 1525

10. Install 1-2 synchro assembly (2) and stop ring on

mainshaft with the taper on the sleeve (3) facing
forward.

11. Install snap ring (1) that secures 1-2 synchro (2)

on mainshaft hub (3). Verify snap ring is seated in
groove in mainshaft hub.

12. Assemble second gear clutch cone (3), clutch ring

(2) and stop ring (1).

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13. Install assembled second gear clutch cone (1)

and rings (2) (3) on mainshaft and in 1-2 synchro
hub.

14. Install snap ring (3) that secures second gear

clutch cone (4) on mainshaft (2) Use narrow blade
screwdriver (1) to work snap ring into hub groove
as shown. If snap ring will not fit in groove, clutch
cone is slightly misaligned.

15. Install second gear bearing (1) on mainshaft.

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MANUAL TRANSMISSION - NV4500 - SERVICE INFORMATION

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16. Install second gear (1) on mainshaft and bearing.

Rotate gear until tabs (2) of second gear clutch
ring are seated in tab slots (3) in gear.

17. Install thrust washer pin (1) in shaft.

18. Install second gear (1) thrust washer (2). Verify

washer is seated on gear and pin (3).

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MANUAL TRANSMISSION - NV4500 - SERVICE INFORMATION

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19. Install second gear thrust washer (1) snap ring

(2). Verify snap ring is seated in mainshaft
groove.

20. Install third gear bearing spacer (3) on shaft and

seat it against thrust washer snap ring.

21. Install third gear bearing (1) on mainshaft. Bearing

should be flush with mainshaft hub, if not bearing
spacer or snap ring was not installed.

22. Install third gear (1) over bearing and onto

mainshaft.

23. Install synchro stop ring (1) on third gear (2). Ver-

ify stop ring is seated on cone taper.

DR/DH

MANUAL TRANSMISSION - NV4500 - SERVICE INFORMATION

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