Dodge Ram Truck 1500-2500-3500. Manual — part 1406
15. FOR LATE BUILDS Install cylinder head cover carrier gasket (2).
16. FOR LATE BUILDS Connect injector harness nuts to injectors (1). Torque to 1.25 N.m ( 11 in. lbs. )
17. FOR LATE BUILDS Connect injector wiring harness connectors to injector connections on cylinder head cover
carrier gasket (3).
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ENGINE - 5.9L DIESEL - SERVICE INFORMATION
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18. FOR LATE BUILDS Install cylinder head cover (1).
19. FOR LATE BUILDS Connect breather tube (3)
and lube oil drain tube (4) to cylinder head cover
(2).
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ENGINE - 5.9L DIESEL - SERVICE INFORMATION
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20. Connect fuel supply and return hoses.
21. Connect ECM ground to hydroform screw. Con-
nect ECM power connector.
22. Install the power steering pump.
23. Install the damper and speed indicator ring.
Torque to 40 N-m (30 ft-lb) plus 60 degrees.
24. Install lower fan shroud bracket (3). Torque to 24
N-m (18 ft·lb).
25. Install upper fan shroud brackets, but do not
tighten fasteners at this time.
26. Connect the engine block heater connection.
27. Connect the A/C compressor and pressure sensor
connectors
28. Install the charge air cooler (2). Install and tighten
the charge air cooler mounting bolts(1) to 2 N-m
(17 in-lbs).
29. Connect the charge air cooler tubes(4). Torque all
clamps to 8 N-m (72 in-lbs).
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ENGINE - 5.9L DIESEL - SERVICE INFORMATION
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30.
Install the a/c condenser (1).
31. Connect the a/c refrigerant lines to the a/c con-
denser.
32. Install the radiator upper support panel.
33. Install radiator.
34. Connect the transmission quick-connect oil cooler
lines.
35. Raise vehicle.
36. Connect a/c compressor suction/discharge hose
(if equipped).
37. Install the radiator lower hose and clamps.
38. Install the battery negative cables to the engine
block on the driver and passenger side.
39. Install the transmission adapter with a new cam-
shaft rectangular ring seal. Torque to 77 N-m (57
ft-lb).
40. FOR EARLY BUILDS Install the flywheel/flex-
plate. Torque to 137 N-m (101 ft-lb).
41. FOR LATE BUILDS Install the flywheel and
adapter or flexplate. Torque to 137 N-m (101 ft-lb).
42. Install the starter motor (2). Torque to 43 N-m (32
ft-lb). (Refer to 8 - ELECTRICAL/STARTING/
STARTER MOTOR - INSTALLATION).
43. Connect engine to vehicle harness connectors.
44. Install
transmission
and
transfer
case
(if
equipped).
45. Connect the exhaust pipe to the turbocharger
elbow.
46. Connect the transmission auxiliary oil cooler lines
(if equipped).
47. Lower the vehicle.
48. Connect the heater core supply and return hoses.
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