Dodge Ram Truck 1500-2500-3500. Manual — part 350

IGNITION RUN/START MISMATCH (FCM)

8I - 2

IGNITION CONTROL - ELECTRICAL DIAGNOSTICS

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IGNITION RUN/START MISMATCH (FCM) (CONTINUED)

For a complete wiring diagram Refer to Section 8W.

When Monitored:
With the ignition on.

Set Condition:
The FCM detects an ignition run/start mismatch.

Possible Causes

INSTRUMENT CLUSTER

POWER DISTRIBUTION CENTER

FRONT CONTROL MODULE

Diagnostic Test

1.

CHECK FOR AN ACTIVE DTC

Turn the ignition on.

With the DRB, erase the FCM DTC’s.

Turn the ignition off then turn the ignition on and wait approximately 1 minute.

With the DRB, read the FCM DTC’s.

Did this DTC reset?

Yes

>> Go To 2

No

>> The condition that set this DTC is no longer present. Using the wiring diagram/schematic as a guide,

inspect the wiring for chafed, pierced, pinched, and partially broken wires and the wiring harness con-
nectors for broken, bent, pushed out, and corroded terminals.

2.

CHECK THE STATUS OF THE INSTRUMENT CLUSTER

NOTE: Ensure the battery is fully charged before proceeding with this test.

NOTE: Diagnose and repair any Airbag, Instrument Cluster, or PCM DTCs before proceeding with this test.
With the DRB, select MIC, Monitors and observe the ignition state.

While observing the ignition state, start the vehicle.

Does the DRB display run and start when the ignition switch is in those positions?

Yes

>> Go To 3

No

>> Replace and program the Instrument Cluster in accordance with the service information.

Perform BODY VERIFICATION TEST - VER 1. (Refer to BODY VERIFICATION TEST - VER 1.)

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IGNITION CONTROL - ELECTRICAL DIAGNOSTICS

8I - 3

IGNITION RUN/START MISMATCH (FCM) (CONTINUED)

3.

CHECK THE FUSED IGNITION SWITCH OUTPUT CIRCUIT

NOTE: Check IPM fuse #50 for an open before proceeding with
this test.
Turn the ignition off.

Remove the FCM from the IPM.

Turn the ignition on.

Using a 12-volt test light connected to ground, probe the Fused Igni-
tion Switch Output circuit (cavity 48).

Is the test light illuminated?

Yes

>> Replace the Front Control Module in accordance with the

service information.

Perform BODY VERIFICATION TEST - VER 1. (Refer to
BODY VERIFICATION TEST - VER 1.)

No

>> Replace the Power Distribution Center in accordance with

the service information.

Perform BODY VERIFICATION TEST - VER 1. (Refer to
BODY VERIFICATION TEST - VER 1.)

8I - 4

IGNITION CONTROL - ELECTRICAL DIAGNOSTICS

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IGNITION CONTROL - SERVICE INFORMATION

TABLE OF CONTENTS

page

page

IGNITION CONTROL - SERVICE INFORMATION

DESCRIPTION

. . . . . . . . . . . . . . . . . . . . . . . . . . 5

SPECIFICATIONS

TORQUE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

ENGINE FIRING ORDER - 3.7L V-6

. . . . . . . . . 8

ENGINE FIRING ORDER – 4.7L V-8

. . . . . . . . 8

FIRING ORDER / CABLE ROUTING – 5.7L

V-8 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

8.3L - FIRING ORDER

. . . . . . . . . . . . . . . . . . . 9

SPARK PLUG CABLE RESISTANCE

. . . . . . . 10

SPARK PLUGS

. . . . . . . . . . . . . . . . . . . . . . . 10

IGNITION COIL RESISTANCE - 3.7L V-6

. . . . 10

IGNITION COIL RESISTANCE - 4.7L V-8

. . . . 10

IGNITION COIL RESISTANCE - 5.7L V-8

. . . . 11

IGNITION COIL RESISTANCE - 8.3L V-10

. . . 11

IGNITION TIMING

. . . . . . . . . . . . . . . . . . . . . 11

RELAY-AUTO SHUT DOWN

DESCRIPTION - PCM OUTPUT

. . . . . . . . . . . . . 11

OPERATION

OPERATION - PCM OUTPUT

. . . . . . . . . . . . . 11

OPERATION - ASD SENSE - PCM INPUT

. . . 11

DIAGNOSIS AND TESTING - ASD AND FUEL

PUMP RELAYS

. . . . . . . . . . . . . . . . . . . . . . . 11

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 13

SENSOR-CAMSHAFT POSITION

DESCRIPTION

. . . . . . . . . . . . . . . . . . . . . . . . . 13

OPERATION

OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . 14

8.3L V-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

REMOVAL

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8.3L - REPLACING WITH NEW SENSOR

. . . . 19

8.3 L - REPLACING OLD SENSOR WITH

ORIGINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

INSTALLATION

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 20

8.3L - INSTALLATION - WITH NEW SENSOR

. 21

8.3L - REPLACING OLD SENSOR WITH

ORIGINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

IGNITION COIL

DESCRIPTION

. . . . . . . . . . . . . . . . . . . . . . . . . 23

OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . 25

REMOVAL

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8.3L - SRT-10

. . . . . . . . . . . . . . . . . . . . . . . . . 29

INSTALLATION

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 30

8.3L - SRT-10

. . . . . . . . . . . . . . . . . . . . . . . . . 31

SENSOR-KNOCK

DESCRIPTION

. . . . . . . . . . . . . . . . . . . . . . . . . 31

OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . 31

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 33

SPARK PLUG

DESCRIPTION

. . . . . . . . . . . . . . . . . . . . . . . . . 34

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

CLEANING

CLEANING AND ADJUSTMENT

. . . . . . . . . . . 35

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 35

IGNITION COIL CAPACITOR

DESCRIPTION

. . . . . . . . . . . . . . . . . . . . . . . . . 36

OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . 36

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 37

SPARK PLUG CABLE

DESCRIPTION

. . . . . . . . . . . . . . . . . . . . . . . . . 37

OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . 37

REMOVAL

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.3L - SRT-10

. . . . . . . . . . . . . . . . . . . . . . . . . 38

INSTALLATION

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 38

8.3L - SRT-10

. . . . . . . . . . . . . . . . . . . . . . . . . 39

PUSH-BUTTON STARTER SWITCH

DESCRIPTION

. . . . . . . . . . . . . . . . . . . . . . . . . 40

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 41

IGNITION CONTROL - SERVICE INFORMATION

DESCRIPTION

The ignition system is controlled by the Powertrain Control Module (PCM) on all engines.

3.7L V-6 ENGINE

The 3.7L V-6 engine uses a separate ignition coil for each cylinder. The one-piece coil bolts directly to the cylinder
head. Rubber boots seal the secondary terminal ends of the coils to the top of all 6 spark plugs. A separate elec-
trical connector is used for each coil.

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IGNITION CONTROL - SERVICE INFORMATION

8I - 5

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