Dodge Ram Truck 1500-2500-3500. Manual — part 1855
10. The bearing bore is chamfered (1) at the top.
Install the bearing so it is flush with the lower
edge of this chamfer.
11. Remove the rear output shaft bearing from the
rear case using Remover/Installer 8684 (2) and
Handle C-4171 (3).
12. Install the rear output shaft bearing into the rear
case (1) using Remover/Installer 6953 (2) and
Handle C-4171 (3).
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INPUT AND PLANETARY GEAR
1. Lubricate gears (3, 4) and thrust washers (5) with
recommended transmission fluid.
2. Install first thrust washer (5) in low range gear (3).
Be sure washer tabs are properly aligned in gear
notches.
3. Install input gear (3) in low range gear (4). Be sure
input gear is fully seated.
4. Install remaining thrust washer (5) in low range
gear (4) and on top of input gear (3). Be sure
washer tabs are properly aligned in gear notches.
5. Install retainer (2) on input gear and install snap-
ring (1).
6. Align and install low range/input gear assembly (2)
in front case (1). Be sure low range gear pinions
are engaged in annulus gear and that input gear
shaft is fully seated in front bearing.
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7. Install snap-ring (2) to hold input/low range gear (1)
into front bearing.
8. Install a new input gear seal using Installer 8841
and Handle C-4171.
SHIFT FORKS AND MAINSHAFT
1. Lubricate mainshaft splines with recommended
transmission fluid.
2. Install the mode hub (1) onto the output shaft.
3. Install the mode hub retaining ring (2) onto the out-
put shaft (1).
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4. Install the sprocket hub (2) onto the output shaft
(1).
5. Install the clutch gear (2) onto the output shaft (1).
6. Install the drive sprocket (2) onto the output shaft
(1).
DR/DH
TRANSFER CASE - NV241 GENII - SERVICE INFORMATION
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