Dodge Ram Truck 1500-2500-3500. Manual — part 1538
28. Install output shaft pocket bearing (2) onto the
output shaft with Guide 8235 (1) and a shop
press.
29. Install a new snap-ring to hold the output shaft
pocket bearing onto the output shaft.
COUNTERSHAFT
1. Place third countershaft gear (2) on the bench with
the synchro clutch ring up (3).
2. Install third countershaft gear friction cone (1) onto
third gear.
3. Install third countershaft gear (2) blocker ring (1)
onto friction cone (3).
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MANUAL TRANSMISSION - NV5600 - SERVICE INFORMATION
DR/DH
4. Install 3-4 synchro (1) assembly onto the blocker
ring/gear (2) assembly.
5. Reverse the assembly on the bench.
6. Install third countershaft gear (3) bearing into the
third countershaft gear.
7. Install 2-3 thrust washer (2) onto the countershaft
(1)
8. Place third gear/3-4 synchro assembly in a shop
press.
9. Install countershaft through the third gear/3-4 syn-
chro assembly.
10. Press countershaft into the 3-4 synchro assembly.
11. Install fourth countershaft gear bearing sleeve
onto the output shaft.
12. Press fourth countershaft bearing sleeve onto the
countershaft with Installer 8228 and a shop press.
13. Place fourth countershaft gear on the bench with
the synchro clutch ring up.
14. Install fourth countershaft gear friction cone onto
fourth countershaft gear.
15. Install fourth countershaft gear blocker ring onto
the friction cone.
16. Install fourth countershaft gear bearing (1) into the
fourth countershaft gear (2).
DR/DH
MANUAL TRANSMISSION - NV5600 - SERVICE INFORMATION
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17. Place sixth countershaft gear (3) in the shop press.
18. Position fourth countershaft gear assembly onto the sixth countershaft gear.
19. Install countershaft (1) into the fourth/sixth coun-
tershaft gear (2) assembly in the shop press.
20. Press countershaft into sixth gear.
CAUTION: Gear and shaft must be aligned while
pressing or the gear will bind on the shaft.
21. Place fifth countershaft gear (2) into the shop
press.
22. Install countershaft (1) into the fifth countershaft
gear (2) and press countershaft into fifth gear.
CAUTION: Gear and shaft must be aligned while
pressing or the gear will bind on the shaft.
23. Place front countershaft bearing onto the counter-
shaft.
24. Install front countershaft bearing onto the counter-
shaft with Installer 8236 and Handle C-4171.
25. Install a new snap-ring to hold the front counter-
shaft bearing onto the countershaft.
26. Place
rear
countershaft
bearing
onto
the
countershaft.
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DR/DH
INPUT SHAFT
1. Install input shaft bearing (2) onto input shaft with
Installer MD998805 (1).
2. Position input shaft (1) bearing oil guide (2) on
input shaft.
DR/DH
MANUAL TRANSMISSION - NV5600 - SERVICE INFORMATION
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