Dodge Ram Truck 1500-2500-3500. Manual — part 1585

TRANSMISSION HOUSING

NOTE: During assembly refer to Adjustments for
Main shaft and Countershaft End Play

1. Install input shaft seal into adapter plate with

Installer 9366.

2. Install input shaft (2) into adapter plate (3).

3. Install countershaft (1) assembly into adapter.

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4. Tilt countershaft (4) sideways then install mainshaft

(1) and shift rail (2) assemblies into adapter (3).

5. Install reverse rail assembly (2) into adapter (3)

and on mainshaft (1).

6. Install guide plate and tighten torx bolts to 22 N·m

(16 ft. lbs.).

7. Apply Mopar

T

Gasket Maker to adapter sealing

surface.

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8. Install transmission case (1) on gear set until shift

rail through the guide plate. Then install offset lever
spring, ball and lever on shift rail and seat trans-
mission case on adapter (2).

9. Install front adapter (2) bolts (3) and tighten to 34

N·m (25 ft. lbs.).

10. Install two torx screws (2) on top of transmission

case (1).

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11. Drive roll pin down into offset lever (3) with ham-

mer (2) and punch (1).

12. Apply Loctite

T

242 to shift detente (1) threads.

Install shift detente assembly with new O-ring and
tighten to 34 N·m (25 ft. lbs.).

13. Install reverse lock-out solenoid.

14. Apply Mopar

T

Gasket Maker to top plate sealing

surface.

15. Install top plate bolts and tighten to 20 N·m (15 ft.

lbs.).

16. Install sixth gear bearing and gear (1) on counter-

shaft (2).

.

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