Dodge Ram Truck 1500-2500-3500. Manual — part 195
MOTOR-ADJUSTABLE PEDALS
DESCRIPTION
The Adjustable Pedals System (APS) is designed to
enable the fore and aft repositioning of the brake and
accelerator pedals. This results in improved ergonom-
ics in relation to the steering wheel for taller and
shorter drivers. Being able to adjust the pedal posi-
tions also allows the driver to set steering wheel tilt
and seat position to the most comfortable position.
The position of the brake and accelerator pedals can
be adjusted without compromising safety or comfort in
actuating the pedals.
Change of pedal position is accomplished by means
of a motor driven screw. Operating the adjustable
pedal switch activates the pedal drive motor (1). The
pedal drive motor turns a screw that changes the posi-
tion of the brake and accelerator pedals. The pedal
can be moved rearward (closer to the driver) or for-
ward (away from driver). The brake pedal is moved on
its drive screw to a position where the driver feels most comfortable.
The accelerator pedal is moved at the same time and the same distance as the brake pedal.
Neither the pedal drive motor (1) nor drive mechanism are subject to the mechanical stress of brake or accelerator
application.
•
SYSTEM FEATURES:
•
Range of Adjustment: The pedals may be adjusted up to 3 in. (75 mm)
•
Pedal Adjustment Speed: 0.5 in./sec (12.5 mm/sec)
•
Pedal Adjustment Inhibitors: Pedal adjustment is inhibited when the vehicle is in reverse or when
cruise control is activated.
REMOVAL
1. Disconnect the negative battery cable.
2. Remove the kneeblocker (Refer to 23 - BODY/INSTRUMENT PANEL/STEERING COLUMN OPENING COVER -
REMOVAL).
3. Remove the brake light switch and discard (Refer to 8 - ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/BRAKE
LAMP SWITCH - REMOVAL).
4. Disconnect the adjustable pedal cables from the
brake and accelerator pedals Also clutch pedal if
equipped with a manual transmission.
5. Disconnect the electrical connector.
6. Unclip the cable fasteners to the support.
7. Remove the one mounting bolt (2) for the adjust-
able pedal motor (1).
8. Remove the adjustable pedal motor (1) with the
cables.
5 - 208
BRAKES - BASE - SERVICE INFORMATION
DR/DH
NOTE: Adjustable pedal cables are not serviceable. If they need service the adjustable pedal motor with the
cables must be installed.
INSTALLATION
NOTE: Adjustable pedal cables are not service-
able. If they need service the adjustable pedal
motor with the cables must be installed.
1. Install the adjustable pedal motor (1) with the
cables.
2. Install the one mounting bolt (2) for the adjustable
pedal motor (1).
3. Clip the cable fasteners to the support.
4. Reconnect the electrical connector.
5. Reconnect the adjustable pedal cables to the brake and accelerator pedals Also clutch pedal if equipped with
a manual transmission.
6. Install the new brake light switch (Refer to 8 - ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/BRAKE LAMP
SWITCH - REMOVAL).
7. Install the kneeblocker (Refer to 23 - BODY/INSTRUMENT PANEL/STEERING COLUMN OPENING COVER -
INSTALLATION).
8. Reconnect the negative battery cable.
9. Check for proper operation of the pedals.
DR/DH
BRAKES - BASE - SERVICE INFORMATION
5 - 209
HYDRAULIC/MECHANICAL
SPECIFICATIONS
SPECIFICATIONS - TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Brake Booster
Mounting Nuts
28
21
250
Master Cylinder
Mounting Nuts
18
—
160
Caliper Bleed Screws
19
14
168
Caliper
Mounting Pins
Front
32
24
—
Caliper
Mounting Pins
Rear
30
22
—
Caliper
Adapter Mounting Bolts
Front
LD
176
130
—
Caliper
Adapter Mounting Bolts
Front
HD
&
SRT-10
339
250
—
Caliper
Adapter Mounting Bolts
Rear
LD
135
100
—
Caliper
Adapter Mounting Bolts
Rear
HD
&
SRT-10
197
145
—
Junction Block
Bolts To Frame
10
7.5
—
Brake Pedal Assembly
Bracket
Nuts
28
21
—
Support Plate
Mounting Bolts/Nuts
LD
64
47
—
Support Plate
Mounting Bolts/Nuts
SRT-10 & HD
203
150
—
Brake Line Fittings
Master Cylinder
19
14
170
5 - 210
BRAKES - BASE - SERVICE INFORMATION
DR/DH
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Brake Line Fittings
Junction Block
19
14
170
Caliper
Brake Line Banjo Bolt
Front
27
20
245
Caliper
Brake Line Banjo Bolt
Rear
27
20
245
Brake Hose
Front Bolts To Frame
10
7.5
—
Brake Hose
Front Fitting
19
14
250
Brake Hose
Rear Fitting
19
14
250
Parking Brake Pedal
Assembly
19
14
250
Rotor to Hub Bolt
Rear
HD DRW
128
95
—
Extension to Rotor Nut
HD DRW
Front
130
96
—
Hub/Bearing
Bolts
LD
&
SRT-10
163
120
—
Hub/Bearing
Bolts
Front 4X2 HD
176
130
—
DR/DH
BRAKES - BASE - SERVICE INFORMATION
5 - 211
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