Dodge Ram Truck 1500-2500-3500. Manual — part 1814
6. Install 1-2 (9) and 2-3 (12) valve governor plugs in valve body.
7. Install shuttle valve primary spring (13) and throttle plug (11).
8. Align and install governor plug cover (11). Tighten cover screws to 4 N·m (35 in. lbs.) torque.
9. Install the switch valve (3).
10. Install the throttle valve and spring (7), kickdown (5), and kickdown detent (6).
11. Install the manual valve (8).
12. Assemble regulator valve (2) and spring (4). Insert assembly in upper housing.
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13. Install 1-2 (2) and 2-3 (3) shift valves and springs.
14. Install 1-2 shift control valve and spring (9).
15. Install retainer (8), limit valve and spring (7), and 2-3 throttle plug (4) into the limit valve housing (5).
16. Install the throttle pressure spring and plug (12) and plug sleeve (11).
17. Install pressure plug cover (10) and cover plate (6). Tighten screws to 4 N·m (35 in. lbs.).
18. Install limit valve housing (5) and cover plate (6). Tighten screws to 4 N·m (35 in. lbs.).
Upper Housing Shift Valve and Pressure Plug Locations
1 - UPPER HOUSING
7 - LIMIT VALVE AND SPRING
2 - 1-2 SHIFT VALVE AND SPRING
8 - RETAINER
3 - 2-3 SHIFT VALVE AND SPRING
9 - 1-2 SHIFT CONTROL VALVE AND SPRING
4 - 2-3 THROTTLE PLUG
10 - PRESSURE PLUG COVER
5 - LIMIT VALVE HOUSING
11 - PLUG SLEEVE
6 - LIMIT VALVE COVER
12 - THROTTLE PRESSURE SPRING AND PLUG
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BOOST VALVE TUBE AND BRACE
1. Position valve body assembly so lower housing (2)
is facing upward.
2. Lubricate tube ends and housing ports with trans-
mission fluid or petroleum jelly.
3. Start tube in lower housing port first. Then swing
tube downward and work opposite end of tube into
upper housing port.
4. Insert and seat each end of tube in housings.
5. Slide tube brace (2) under tube and into alignment
with valve body screw holes.
6. Install and finger tighten three screws that secure
tube brace to valve body housings.
7. Bend tube brace tabs up and against tube to hold it
in position.
8. Tighten all valve body housing screws to 4 N·m (35
in. lbs.) torque after tube and brace are installed.
Tighten screws in diagonal pattern starting at cen-
ter and working outward.
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3-4 ACCUMULATOR
1. Position converter clutch valve (4) and 3-4 shift
valve (3) springs in housing.
2. Loosely attach accumulator housing (2) with right-
side screw (1). Install only one screw at this time
as accumulator must be free to pivot upward for
ease of installation.
3. Install 3-4 shift valve and spring (3).
4. Position plug (2) on end of converter clutch valve
spring. Then compress and hold springs and plug
in place with fingers of one hand.
5. Swing accumulator housing upward over valve
springs and plug.
6. Hold accumulator housing firmly in place and install
remaining two attaching screws. Be sure springs
and clutch valve plug are properly seated. Tighten
screws to 4 N·m (35 in. lbs.).
VALVE BODY FINAL
1. Insert manual lever detent spring in upper housing.
2. Position detent ball on end of spring. Then hold
detent ball and spring in detent housing with
Retainer Tool 6583 (1).
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