Dodge Sprinter. Manual — part 63
(4) Remove the bulb from the front turn/park/side
marker bulb holder.
INSTALLATION
(1) Install the bulb into the front turn/park/side
marker bulb holder.
(2) Insert the bulb holder straight into the front
lamp unit housing and rotate the bulb holder clock-
wise about 30 degrees to lock it into place (Fig. 25).
(3) Reconnect the battery negative cable.
HEADLAMP LEVELING MOTOR
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Disengage and swing the retainers that secure
the front lamp unit rear cover to each side of the
lamp housing and remove the cover (Fig. 26).
(3) Disconnect the front lamp unit wire harness
connector from the connector receptacle for the head-
lamp leveling motor (Fig. 27).
(4) Rotate the headlamp leveling motor counter-
clockwise about 30 degrees and pull it straight out
from the mount integral to the front lamp unit hous-
ing (Fig. 28).
Fig. 25 Front Turn/Park/Side Marker Bulb Remove/
Install
1 - LAMP HOUSING
2 - BULB HOLDER
Fig. 26 Front Lamp Unit Bulbs Remove/Install
1 - COVER RETAINER (2)
2 - BULB RETAINER (3)
3 - FOG LAMP BULB (OPTIONAL)
4 - COVER
5 - LOW BEAM BULB
6 - POSITION BULB
7 - HIGH BEAM BULB
8 - TURN/PARK/SIDE MARKER BULB
9 - FRONT LAMP UNIT
Fig. 27 Headlamp Leveling Motor
1 - HOUSING
2 - REFLECTOR
3 - CONNECTOR
4 - MOTOR
5 - MOUNT
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LAMPS/LIGHTING - EXTERIOR
VA
(5) Stabilize the front lamp unit reflector with one
hand, then use the other hand to pull the headlamp
leveling motor away from the reflector until the ball
on the end of the motor pushrod unsnaps from the
bracket on the reflector.
(6) Remove the headlamp leveling motor from the
mount on the front lamp unit housing.
INSTALLATION
(1) Position the headlamp leveling motor to the
mount on the front lamp unit housing (Fig. 28).
(2) Snap the ball on the end of the headlamp lev-
eling motor into the bracket on the front lamp unit
reflector.
(3) Push the headlamp leveling motor into the
mount integral to the front lamp unit housing until it
is fully seated, then rotate the motor clockwise about
30 degrees to lock it into place (Fig. 27).
(4) Reconnect the front lamp unit wire harness
connector to the connector receptacle for the head-
lamp leveling motor.
(5) Position the front lamp unit rear cover onto the
lamp housing and engage the retainers over each
side of the cover to secure it (Fig. 26).
(6) Reconnect the battery negative cable.
HEADLAMP LEVELING
SWITCH
REMOVAL
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental
restraint
system
before
attempting
any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cluster bezel from the instrument
panel (Fig. 29). (Refer to 23 - BODY/INSTRUMENT
PANEL/CLUSTER BEZEL - REMOVAL).
(3) From the back of the cluster bezel, squeeze the
two latches on the headlamp leveling switch body
and push the switch out through the face of the bezel
(Fig. 30).
Fig. 28 Headlamp Leveling Motor Remove/Install
1 - PUSHROD
2 - MOTOR
3 - MOUNT
4 - BRACKET
5 - REFLECTOR
Fig. 29 Headlamp Leveling Switch
1 - HEADLAMP LEVELING SWITCH
2 - SCREW (2)
3 - CLUSTER BEZEL
4 - TO REAR WINDOW DEFOGGER SWITCH (OPTIONAL)
5 - TO HEADLAMP LEVELING SWITCH
6 - TO FOG LAMP SWITCH (OPTIONAL)
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LAMPS/LIGHTING - EXTERIOR
8L - 17
(4) Remove the headlamp leveling switch from the
face of the cluster bezel.
INSTALLATION
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental
restraint
system
before
attempting
any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
(1) Position the headlamp leveling switch to the
proper mounting hole on the face of the cluster bezel
(Fig. 29).
(2) Using hand pressure, push the headlamp level-
ing switch firmly and evenly into the switch mount-
ing hole of the cluster bezel until both of the latches
on the switch body are fully engaged.
(3) Reinstall the cluster bezel onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - INSTALLATION).
(4) Reconnect the battery negative cable.
HIGH BEAM HEADLAMP BULB
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Disengage and swing the retainers that secure
the front lamp unit rear cover to each side of the
lamp housing and remove the cover (Fig. 31).
(3) Disconnect the front lamp unit wire harness
connector from the high beam headlamp bulb base
(Fig. 32).
(4) Disengage
the
high
beam
headlamp
bulb
retainer by pushing it slightly toward the front lamp
unit housing and outward from the bulb base, then
pivot the retainer off of the bulb base.
(5) Remove the high beam headlamp bulb from the
integral bulb holder on the front lamp unit reflector.
Fig. 30 Headlamp Leveling Switch Remove/Install
1 - SWITCH
2 - LATCH (2)
3 - CLUSTER BEZEL
Fig. 31 Front Lamp Unit Bulbs Remove/Install
1 - COVER RETAINER (2)
2 - BULB RETAINER (3)
3 - FOG LAMP BULB (OPTIONAL)
4 - COVER
5 - LOW BEAM BULB
6 - POSITION BULB
7 - HIGH BEAM BULB
8 - TURN/PARK/SIDE MARKER BULB
9 - FRONT LAMP UNIT
Fig. 32 High Beam Headlamp Bulb Remove/Install
1 - LAMP HOUSING
2 - BULB RETAINER
3 - CONNECTOR
4 - BULB BASE
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LAMPS/LIGHTING - EXTERIOR
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INSTALLATION
(1) Position the high beam headlamp bulb into the
integral bulb holder on the front lamp unit reflector.
Be certain that the lugs on the bulb base are
engaged in the recesses of the bulb holder (Fig. 31).
(2) Engage the high beam headlamp bulb retainer
by pivoting it over the bulb base, pressing it slightly
outward from the bulb base and toward the front
lamp unit housing, then inward toward the side of
the bulb base.
(3) Reconnect the front lamp unit wire harness
connector to the high beam headlamp bulb base.
(4) Position the front lamp unit rear cover onto the
lamp housing and engage the retainers over each
side of the cover to secure it (Fig. 13).
(5) Reconnect the battery negative cable.
LICENSE PLATE LAMP BULB
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the license plate lamp unit from its
mounting location, but do not disconnect it from the
vehicle wire harness. (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - EXTERIOR/LICENSE PLATE
LAMP UNIT - REMOVAL).
(3) Remove the cover from the back of the lamp
housing (Fig. 33).
(4) Grasp the lamp housing firmly in one hand,
then disengage the bulb from between the bulb hold-
ers with the other hand.
INSTALLATION
(1) Grasp the license plate lamp housing firmly in
one hand, then engage the bulb between the bulb
holders with the other hand (Fig. 33).
(2) Reinstall the cover onto the back of the lamp
housing.
(3) Reinstall the license plate lamp unit to its
mounting location. (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - EXTERIOR/LICENSE PLATE
LAMP UNIT - INSTALLATION).
(4) Reconnect the battery negative cable.
LICENSE PLATE LAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Using hand pressure, press the right side of
the license plate lamp housing toward the left
against the spring pressure of the retaining clip, then
pull the right side of the lamp downward to disen-
gage it from the mounting hole (Fig. 34).
(3) Pull the license plate lamp housing slightly to
the right to disengage the left side of the unit from
the mounting hole.
(4) Disconnect the one or two vehicle wire harness
connections from the terminals on the back of the
license plate lamp unit.
(5) Remove the license plate lamp unit from the
vehicle.
INSTALLATION
(1) Position the license plate lamp unit to the
mounting hole on the vehicle (Fig. 34).
(2) Reconnect the one or two vehicle wire harness
connections to the terminals on the back of the
license plate lamp unit.
(3) Engage the left side of the license plate lamp
unit into the left side of the mounting hole.
(4) Using hand pressure, press the right side of
the license plate lamp housing toward the left
against the spring pressure of the retaining clip, then
Fig. 33 License Plate Lamp Bulb Remove/Install
1 - COVER
2 - BULB
3 - BULB HOLDER (2)
4 - WIRE HARNESS CONNECTOR (1 or 2)
Fig. 34 License Plate Lamp Unit Remove/Install
1 - LAMP HOUSING
2 - LENS
VA
LAMPS/LIGHTING - EXTERIOR
8L - 19
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