Dodge Sprinter. Manual — part 328
INSTALLATION
(1) With seat facing forward, insert mounting legs
into the respective mounting cups.
(2) Slide seat forwards with some force as far as it
will go, until the release levers are heard to engage
and all release levers are parallel to the vehicle floor.
REAR SEAT BACK SHIELD
REMOVAL
(1) Remove the screws and remove the panel. (Fig.
8)
INSTALLATION
(1) Install the panel and install the screws.
SEAT BACK CUSHION / COV-
ER - REAR
REMOVAL
(1) Remove seat. (Refer to 23 - BODY/SEATS/
SEAT - REAR - REMOVAL)
(2) Remove seat back shield. (Refer to 23 - BODY/
SEATS/REAR SEAT BACK SHIELD - REMOVAL)
(3) Remove seat belts as necessary to remove
cover. (Refer to 8 - ELECTRICAL/RESTRAINTS/
REAR SEAT BELT & RETRACTOR - REMOVAL)
(4) Remove seat belt buckles as necessary. (Refer
to
8
-
ELECTRICAL/RESTRAINTS/REAR
SEAT
BELT BUCKLE - REMOVAL)
(5) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(6) Remove the headrest sleeves.
(7) Partially de-trim upper seat back.
(8) Remove the retaining covers at seat belt
guides.
(9) Route belts through guides.
(10) Separate j-straps at seat back cover and
remove cover/cushion.
INSTALLATION
(1) Install seat back cushion and cover.
(2) Connect j-straps.
(3) Route belts through guides.
(4) Install retaining covers at seat belt guides.
(5) Position upper seat back cover back into place.
Fig. 7 TWO PASSENGER BENCH
1 - RESTRAINT CABLE
2 - HOOK
3 - RELEASE LEVERS
4 - RETAINING BOLT
5 - MOUNTING CUP
6 - MOUNTING LEGS
Fig. 8 REAR SEAT
1 - SCREWS (4)
2 - SCREWS (6)
3 - PANEL
23 - 82
SEATS
VA
(6) Install the headrest sleeves.
(7) Install the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - INSTALLATION)
(8) Install the seat belt buckles. (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR
SEAT
BELT
BUCKLE - INSTALLATION)
(9) Install the seat belts. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS/REAR SEAT BELT & RETRAC-
TOR - INSTALLATION)
(10) Install the seat back shield. (Refer to 23 -
BODY/SEATS/REAR
SEAT
BACK
SHIELD
-
INSTALLATION)
(11) Install seat. (Refer to 23 - BODY/SEATS/
SEAT - REAR - INSTALLATION)
SEAT CUSHION / COVER -
REAR
REMOVAL
(1) Remove seat. (Refer to 23 - BODY/SEATS/
SEAT - REAR - REMOVAL)
(2) Remove seat back shield. (Refer to 23 - BODY/
SEATS/REAR SEAT BACK SHIELD - REMOVAL)
(3) Remove the lower seat belt anchors as neces-
sary. (Refer to 8 - ELECTRICAL/RESTRAINTS/
REAR SEAT BELT & RETRACTOR - REMOVAL)
(4) Remove seat belt buckles as necessary. (Refer
to
8
-
ELECTRICAL/RESTRAINTS/REAR
SEAT
BELT BUCKLE - REMOVAL)
(5) Partially de-trim lower part of seat back.
(6) Separate the cushion/cover j-straps and remove
the seat cushion and cover from seat frame.
INSTALLATION
(1) Install seat cushion and cover.
(2) Connect the cover j-straps.
(3) Position seat back cover, back.
(4) Install the seat belt buckles. (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR
SEAT
BELT
BUCKLE - INSTALLATION)
(5) Install the seat belt anchors. (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR SEAT BELT &
RETRACTOR - INSTALLATION)
(6) Install the seat back shield. (Refer to 23 -
BODY/SEATS/REAR
SEAT
BACK
SHIELD
-
INSTALLATION)
(7) Install seat. (Refer to 23 - BODY/SEATS/SEAT
- REAR - INSTALLATION)
VA
SEATS
23 - 83
STATIONARY GLASS
TABLE OF CONTENTS
page
page
BACKLITE - BULKHEAD TRIM PANEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
. . . . . . . . . . . . . . . . . . . . . . . . . 84
QUARTER WINDOW
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
. . . . . . . . . . . . . . . . . . . . . . . . . 84
WINDSHIELD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
. . . . . . . . . . . . . . . . . . . . . . . . . 86
BACKLITE - BULKHEAD TRIM
PANEL
REMOVAL
(1) Position an assistant opposite side of the bulk-
head trim panel to receive the glass and weatherstrip
seal.
(2) Start at an upper corner and separate the seal
from the window opening. Push the glass and seal
outward from the window opening. Remove the glass
and seal.
(3) Remove seal from glass if necessary.
(4) Clean the window opening.
INSTALLATION
(1) Install the weatherstrip seal on the window
glass. Verify that the glass is seated in the groove
around the edge of the seal.
(2) Insert an installation cord in the weatherstrip
seal inner groove.
NOTE: Use mineral spirits as a lubricant to aid seal
installation in the window opening.
(3) Position the glass and seal in the trim panel
opening.
(4) Pull the installation cord outward and force the
seal lip over the panel flange around the edge of the
opening. (Fig. 1)
(5) Seat the seal inner lip on the panel flange.
Press against the lip around the edge of the seal.
NOTE: Remove any mineral spirits with a clean
cloth after glass installation.
(6) Verify that the seal is seated in the trim panel
opening.
QUARTER WINDOW
REMOVAL
(1) Position an assistant outside the vehicle to
receive the glass and weatherstrip seal.
(2) Start at an inside, upper corner. Separate the
seal from the window opening. Push the glass and
seal outward from the window opening. Remove the
glass and seal.
(3) Clean the window opening.
INSTALLATION
(1) Install the weatherstrip seal on the window
glass. Verify that the glass is seated in the groove
around the edge of the seal.
(2) Insert an installation cord in the weatherstrip
seal inner groove.
Fig. 1 Glass & Weatherstrip Seal Installation
1 - BULKHEAD TRIM PANEL
2 - WEATHERSTRIP SEAL
3 - INSTALLATION CORD
4 - TRIM PANEL FRAME
23 - 84
STATIONARY GLASS
VA
NOTE: Use mineral spirits as a lubricant to aid seal
installation in the window opening.
(3) Position the glass and seal in the window open-
ing.
(4) Pull the installation cord outward and force the
seal lip over the panel flange around the edge of the
opening.
(5) Seat the seal inner lip on the panel flange.
Press against the lip around the edge of the seal.
NOTE: Remove any mineral spirits with a clean
cloth after glass installation.
(6) Verify that the seal is seated in the window
opening (Fig. 2).
(7) Test the window for water leaks. (Refer to 23 -
BODY - DIAGNOSIS AND TESTING - WATER
LEAKS)
WINDSHIELD
WARNING
WINDSHIELD SAFETY PRECAUTIONS
WARNING:
DO
NOT
OPERATE
THE
VEHICLE
WITHIN 24 HOURS OF WINDSHIELD INSTALLATION.
IT TAKES AT LEAST 24 HOURS FOR URETHANE
ADHESIVE TO CURE. IF IT IS NOT CURED, THE
WINDSHIELD MAY NOT PERFORM PROPERLY IN
AN ACCIDENT.
•
URETHANE ADHESIVES ARE APPLIED AS A
SYSTEM. USE GLASS CLEANER, GLASS PREP
SOLVENT, GLASS PRIMER, PVC (VINYL) PRIMER
AND PINCH WELD (FENCE) PRIMER PROVIDED BY
THE ADHESIVE MANUFACTURER. IF NOT, STRUC-
TURAL INTEGRITY COULD BE COMPROMISED.
•
DAIMLERCHRYSLER DOES NOT RECOMMEND
GLASS
ADHESIVE
BY
BRAND.
TECHNICIANS
SHOULD REVIEW PRODUCT LABELS AND TECHNI-
CAL DATA SHEETS, AND USE ONLY ADHESIVES
THAT THEIR MANUFACTURES WARRANT WILL
RESTORE A VEHICLE TO THE REQUIREMENTS OF
FMVSS 212. TECHNICIANS SHOULD ALSO INSURE
THAT PRIMERS AND CLEANERS ARE COMPATIBLE
WITH THE PARTICULAR ADHESIVE USED.
•
BE SURE TO REFER TO THE URETHANE MAN-
UFACTURER’S DIRECTIONS FOR CURING TIME
SPECIFICATIONS, AND DO NOT USE ADHESIVE
AFTER ITS EXPIRATION DATE.
•
VAPORS THAT ARE EMITTED FROM THE URE-
THANE ADHESIVE OR PRIMER COULD CAUSE
PERSONAL INJURY. USE THEM IN A WELL-VENTI-
LATED AREA.
•
SKIN CONTACT WITH URETHANE ADHESIVE
SHOULD BE AVOIDED. PERSONAL INJURY MAY
RESULT.
•
ALWAYS WEAR EYE AND HAND PROTECTION
WHEN WORKING WITH GLASS.
CAUTION: Protect all painted and trimmed surfaces
from coming in contact with urethane or primers.
Be careful not to damage painted surfaces when
removing moldings or cutting urethane around
windshield.
REMOVAL
(1) Remove wiper arms. (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/WIPER
ARMS
-
REMOVAL)
(2) Remove headliner. (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL)
(3) Remove rear view mirror. (Refer to 23 - BODY/
INTERIOR/REAR VIEW MIRROR - REMOVAL)
CAUTION: Cover instrument panel and vents to pro-
tect against splinters and damage.
(4) Using a trim stick C-4755 or equivalent,
remove windshield seal. (Fig. 3)
Fig. 2 Glass & Weatherstrip Seal Installation
1 - BODY PANEL
2 - WEATHERSTRIP SEAL
3 - INSTALLATION CORD
4 - WINDOW OPENING
VA
STATIONARY GLASS
23 - 85
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