Dodge Sprinter. Manual — part 320
INSTALLATION
Driver’s Side
(1) If equipped, pull wire harness through door.
(2) Install mirror and bolts.
(3) Tighten the bolts to 25 N·m (18 ft. lbs.).
NOTE: If vehicle is not equipped with power mir-
rors, skip to step 6.
(4) Connect electrical connector and replace tape.
(5) Install trim panel. (Refer to 23 - BODY/DOOR -
FRONT/TRIM PANEL - INSTALLATION)
(6) Install trim plug.
(7) Connect battery negative cable.
Passenger Side
(1) If equipped, pull wire harness through door.
(2) Install mirror and bolts.
(3) Tighten the bolts to 25 N·m (18 ft. lbs.).
NOTE: If vehicle is not equipped with power mir-
rors, skip to step 6.
(4) Connect the electrical connector.
(5) Connect dust boot to a-pillar.
(6) Install trim plug.
(7) Connect battery negative cable.
SIDE VIEW MIRROR - GLASS
REMOVAL
(1) Disconnect and isolate battery negative cable.
(2) Press mirror glass in at bottom.
(3) Pull mirror glass up and out of the guides.
(Fig. 5)
(4) Disconnect
the
electrical
connectors,
if
equipped.
INSTALLATION
(1) Connect the electrical connectors, if equipped.
(2) Push mirror glass down into the guides.
(3) Straighten mirror glass.
(4) Connect battery negative cable.
Fig. 4 PASSENGER SIDE MIRROR
1 - OUTER BOLTS
2 - INNER BOLT
3 - TRIM PLUG
4 - MIRROR
5 - ELECTRICAL CONNECTOR
6 - DUST BOOT
Fig. 5 SIDE VIEW MIRROR - GLASS
1 - MIRROR GLASS
2 - ELECTRICAL CONNECTORS
3 - GUIDES
23 - 50
EXTERIOR
VA
HOOD
TABLE OF CONTENTS
page
page
HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
. . . . . . . . . . . . . . . . . . . . . . . . . 51
HOOD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
. . . . . . . . . . . . . . . . . . . . . . . . . 51
. . . . . . . . . . . . . . . . . . . . . . . . 52
LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
. . . . . . . . . . . . . . . . . . . . . . . . . 52
LATCH RELEASE CABLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
. . . . . . . . . . . . . . . . . . . . . . . . . 52
LATCH RELEASE HANDLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
. . . . . . . . . . . . . . . . . . . . . . . . . 52
PROP ROD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
. . . . . . . . . . . . . . . . . . . . . . . . . 53
SAFETY LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
. . . . . . . . . . . . . . . . . . . . . . . . . 54
HINGE
REMOVAL
NOTE: It is not necessary to remove the hood to
replace one or both hinges. The hinges can be
replaced one at a time.
(1) Open hood and support as needed.
(2) Using a grease pencil or equivalent, mark the
position of the hinge on the hood and cowl.
(3) Remove the two hood nuts.
(4) Remove the two cowl bolts and remove hinge.
INSTALLATION
(1) Position hinge on vehicle and align reference
marks.
(2) Install cowl bolts and tighten to 23 N·m (17 ft.
lbs.).
(3) Install hood nuts and tighten to 23 N·m (17 ft.
lbs.).
(4) Check and adjust hood if necessary. (Refer to
23 - BODY/HOOD/HOOD - ADJUSTMENTS)
HOOD
REMOVAL
(1) Raise and support hood.
(2) Remove the prop rod retaining clip. (Fig. 1)
(3) Separate the prop and spring from the hood.
(4) Using a grease pencil or equivalent, mark loca-
tion of hood hinges on hood for installation align-
ment.
(5) Remove nuts attaching hinges to hood.
(6) With the aid of a helper, remove hood from
vehicle.
INSTALLATION
(1) Position hood on hinges.
(2) Install nuts finger-tight.
(3) Connect spring and prop onto hood and install
the retaining spring.
(4) Align hinges with installation reference marks
and tighten bolts to 23 N·m (17 ft. lbs.).
(5) Check and adjust as necessary. (Refer to 23 -
BODY/HOOD/HOOD - ADJUSTMENTS)
Fig. 1 HOOD
1 - PROP ROD RETAINING CLIP
2 - PROP SPRING
3 - PROP ROD
4 - HINGE
5 - NUTS (2)
VA
HOOD
23 - 51
ADJUSTMENTS
ADJUSTMENT
SPECIFICATIONS
DESCRIPTION
SPECIFICATION
Left and right hood gaps
5 ± 0.5 mm
Flush offset for hood/
fender
≤
1.0 mm
(1) Check hood to fender gap. Refer to the SPECI-
FICATIONS table.
(2) Loosen hinge to cowl bolts and adjust hood side
to side, if necessary.
(3) Tighten bolts to 23 N·m (17 ft. lbs.).
(4) Check hood to fender flushness. Refer to the
SPECIFICATIONS table.
(5) Loosen hinge to hood nuts and adjust hood up
and down, if necessary.
(6) Tighten nuts to 23 N·m (17 ft. lbs.).
(7) Loosen safety latch bolts. (Fig. 2)
(8) Adjust latch to align with hood latch, if neces-
sary.
(9) Tighten safety latch bolts.
(10) Loosen safety latch striker pin lock nut and
adjust striker pin up and down to adjust front of
hood to fender flushness. Refer to the SPECIFICA-
TIONS table.
(11) Tighten lock nut fully.
(12) Adjust hood slam bumpers up or down if nec-
essary.
LATCH
REMOVAL
(1) Remove bolts and remove latch. (Fig. 3)
(2) Disconnect latch cable.
INSTALLATION
(1) Connect latch cable and install latch.
(2) Install the bolts and tighten.
LATCH RELEASE CABLE
REMOVAL
(1) Remove the release handle screws and release
handle.
(2) Disconnect the cable from the handle.
(3) Remove the latch. (Refer to 23 - BODY/HOOD/
LATCH - REMOVAL)
(4) Route cable through cowl panel and remove
from engine compartment.
INSTALLATION
(1) Route cable through engine compartment and
into passenger compartment as necessary.
(2) Install latch. (Refer to 23 - BODY/HOOD/
LATCH - INSTALLATION)
(3) Connect cable to release handle.
(4) Install release handle and install the screws.
LATCH RELEASE HANDLE
REMOVAL
(1) Remove the screws and remove the release
handle.
(2) Disconnect the cable from handle.
INSTALLATION
(1) Connect latch cable to release handle.
(2) Install handle and install the screws.
Fig. 2 SAFETY LATCH
1 - SAFETY LATCH
2 - BOLTS
Fig. 3 HOOD LATCH
1 - BOLTS
2 - LATCH CABLE
3 - LATCH
23 - 52
HOOD
VA
PROP ROD
REMOVAL
(1) Open and support hood.
(2) Remove the prop rod retaining clip. (Fig. 1)
(3) Separate the prop and spring from the hood.
(4) Remove nut and position the washer bottle
aside. (Fig. 4)
(5) Remove stud nut and remove hood prop. (Fig.
5)
INSTALLATION
(1) Install hood prop and install the stud nut.
(2) Position washer bottle back and install the nut
and washer.
(3) Connect spring and prop onto hood and install
the retaining spring.
SAFETY LATCH
REMOVAL
(1) Open hood.
(2) Using a grease pencil or equivalent, mark the
position of the safety latch to aid installation.
(3) Remove the bolts and remove the latch. (Fig.
6)
Fig. 4 Washer Reservoir Remove/Install
1 - RIGHT INNER FENDER
2 - WASHER RESERVOIR
3 - NUT & WASHER
4 - ROUTING CLIP
Fig. 5 Washer Reservoir Mounting
1 - RIGHT INNER FENDER
2 - STUD NUT
3 - DASH PANEL
4 - RIGHT FRONT WHEEL HOUSE
5 - GROMMET (2)
6 - HOOD PROP
VA
HOOD
23 - 53
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