Dodge Sprinter. Manual — part 34
(6) Press off cap at belt guide pulleys.
(7) Remove belt guide pulleys.
(8) Remove
water
pump
retaining
bolts
and
remove water pump.
INSTALLATION
NOTE: Clean all mating surfaces.
(1) Fit existing accessory drive belt pulley onto the
water pump.
(2) Properly position water pump with new gasket
to the engine and tighten bolts to 14 N·m (124 lbs.
in)., M8 (20 N·m (177 lbs. in.) (Fig. 13).
NOTE: Be sure to install the washer behind the
guide pulley to assure proper alignment.
(3) Install belt guide pulleys. Tighten bolts to 35
N·m (26 lbs. ft.) (Fig. 13).
(4) Attach the coolant hoses to the water pump
and tighten clamps (Fig. 13).
(5) Attach fuel lines to the brackets at the water
pump.
(6) Install accessory drive belt.
(7) Install viscous fan clutch.
(8) Close radiator and or engine drain plug.
(9) Refill cooling system to proper level (Refer to 7
- COOLING/ENGINE/COOLANT - STANDARD PRO-
CEDURE). Check for leaks.
Fig. 13 WATER PUMP
1 - GASKET
5 - CAP
2 - WASHER
6 - WATER PUMP
3 - GUIDE PULLEY
7 - COOLANT HOSE
4 - BOLT
8 - COOLANT HOSE
7 - 22
ENGINE
VA
AUDIO / VIDEO
TABLE OF CONTENTS
page
page
AUDIO
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ANTENNA BODY & CABLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTRUMENT PANEL ANTENNA CABLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . . . 2
RADIO
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPEAKER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . . . 3
AUDIO
SPECIAL TOOLS
AUDIO
SPECIAL TOOL CROSS REFERENCE CHART
MB
TOOL #
MILLER
TOOL #
DESCRIPTION
000 589
88 63 00
9241
RADIO EXTRACTION
TOOL
ANTENNA BODY & CABLE
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the portion of the headliner over the
front seat passengers (Refer to 23 - BODY/INTERI-
OR/HEADLINER - REMOVAL).
(3) Disconnect the antenna and electrical connec-
tions near the windshield (Fig. 1).
(4) Remove the mounting nut.
(5) Remove the antenna assembly from the roof
and pull wire harness and cable through roof open-
ing.
INSTALLATION
(1) Feed wire harness and cable through roof open-
ing and position antenna to roof panel.
(2) Install and tighten antenna mounting nut.
(3) Connect the antenna and electrical connections
near the windshield.
(4) Install the headliner (Refer to 23 - BODY/IN-
TERIOR/HEADLINER - INSTALLATION).
(5) Connect the battery negative cable.
Fig. 1 ANTENNA CABLE
1 - ROOF PANEL
2 - MOUNTING NUT
3 - ANTENNA CABLE
4 - ELECTRICAL CONNECTOR
5 - INSTRUMENT PANEL ANTENNA CABLE
VA
AUDIO/VIDEO
8A - 1
INSTRUMENT PANEL
ANTENNA CABLE
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the A-pillar trim (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL).
(3) Remove the portion of the headliner over the
front seat passengers (Refer to 23 - BODY/INTERI-
OR/HEADLINER - REMOVAL).
(4) Disconnect the antenna and electrical connec-
tions near the windshield.
(5) Remove the glove box (Refer to 23 - BODY/IN-
STRUMENT PANEL/GLOVE BOX - REMOVAL).
(6) Remove the radio (Refer to 8 - ELECTRICAL/
AUDIO/RADIO - REMOVAL).
(7) Cut both ends of existing cable close to the
instrument panel (Fig. 2).
INSTALLATION
(1) Insert new cable through glove box opening to
the radio opening in the instrument panel.
(2) Route cable up the A-pillar and connect to the
antenna body and cable.
(3) Connect the antenna and electrical connections
near the windshield.
(4) Attach antenna cable to instrument panel wire
harness.
(5) Install glove box (Refer to 23 - BODY/INSTRU-
MENT PANEL/GLOVE BOX - INSTALLATION).
(6) Install the headliner (Refer to 23 - BODY/IN-
TERIOR/HEADLINER - INSTALLATION).
(7) Install the A-pillar trim (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - INSTALLATION).
(8) Install the radio (Refer to 8 - ELECTRICAL/
AUDIO/RADIO - INSTALLATION).
(9) Connect the battery negative cable.
RADIO
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Using special tool 9241 or equivalent, insert
one into each slot on the face of the radio (Fig. 3).
(3) Disconnect wire harness connector and antenna
from radio.
INSTALLATION
(1) Connect wire harness connector and antenna to
radio.
(2) Position radio to instrument panel and push
into place.
(3) Connect battery negative cable.
SPEAKER
REMOVAL
(1) Disconnect and isolate the battery cable.
(2) Remove the A-pillar trim (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL).
(3) Remove speaker grill (Fig. 4).
Fig. 2 INSTRUMENT PANEL ANTENNA CABLE
Fig. 3 RADIO
1 - SPECIAL TOOL 9241
2 - RADIO
3 - RETAINING TAB
8A - 2
AUDIO/VIDEO
VA
(4) Using a trim stick (C-4755 or equivalent), pry
up on the speaker.
(5) Disconnect electrical harness connector and
remove speaker.
INSTALLATION
(1) Install wire harness connector.
(2) Place speaker into instrument panel.
(3) Install speaker grille.
(4) Install the A-pillar trim (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - INSTALLATION).
(5) Connect the battery negative cable.
Fig. 4 INSTRUMENT PANEL SPEAKER
VA
AUDIO/VIDEO
8A - 3
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