Dodge Sprinter. Manual — part 310
PATCHED PANEL SURFACING
After patch panel is installed, the patch area can
be finished using the same methods as finishing
other types of body panels. If mesh material is
exposed in the patched area, grind surface down, and
apply a coat of high quality rigid plastic body filler.
Prime, block sand, and paint as required.
STANDARD PROCEDURE - BUZZ, SQUEAK &
RATTLE
Buzz, Squeak & Rattles (BSR) may be caused by
any one or more of the following and may be cor-
rected as indicated:
• Loose fasteners should be tightened to specifica-
tions.
• Damaged or missing clips should be replaced.
• Damaged trim panels should be replaced.
• Incorrectly installed trim panels should be rein-
stalled properly.
Many BSR complaints such as loose trim, can be
serviced using the Mopar
t Parts BSR Noise Reduc-
tion Kit. This kit contains various tapes including
foam, flock and anti-squeak used to eliminate noises
caused by metal, plastic and vinyl components. Long
life lubricants and greases can also be used on a vari-
ety of components. Refer to the Buzz, Squeak & Rat-
tle Kit table for material contents and usage.
BUZZ, SQUEAK & RATTLE KIT
ITEM
FEATURES
APPLICATIONS
SERVICE TEMP
Itch And Squeak
Tape
An abrasion resistant material
thin enough to conform to
most irregular surfaces. Stops
most itches and squeaks.
Between metal and metal, met-
al and plastic, metal and vinyl,
vinyl and plastic. Interior.
Examples: Trim panels and
bezels.
-40° to 225° Fahr-
enheit
(-40° to 107° Cel-
sius)
Black Nylon Flock
Nylon Flock with an aggressive
acrylic adhesive. Provides for
cushioning and compression fit,
also isolates components. Wa-
ter-resistant.
Between metal and metal, met-
al and plastic, vinyl and plastic.
Examples: Pull cups, bezels,
clips, ducts, top cover to glass,
cowl panel.
-40° to 180° Fahr-
enheit
(-40° to 82° Celsius)
Fig. 14 COVER GAPS WITH MESH
1 - GROUND DOWN AREA
2 - PATCH
3 - MESH
Fig. 15 COVER MESH WITH ADHESIVE
1 - ADHESIVE
2 - MESH
3 - PATCH
4 - SPREADER
23 - 10
BODY
VA
ITEM
FEATURES
APPLICATIONS
SERVICE TEMP
High Density Ure-
thane Foam
Tear resistant, highly resilient
and durable.
Between metal and metal, met-
al and plastic. Water-resistant.
Examples: I/P, heavy metal rat-
tles, isolating brackets.
-40° to 180° Fahr-
enheit
(-40° to 82° Celsius)
Open Cell Foam
Tape
Soft foam conforms to irregular
surfaces.
Wire harness and connector
wrap.
Examples: Seals, gasket, wir-
ing, heat ducts.
-40° to 180° Fahr-
enheit
(-40° to 82° Celsius)
Closed Cell Low
Density Foam Tape
Soft, conformable. Water-resis-
tant.
Wherever bulk is needed. Pre-
vents closing flutters and rat-
tles when applied to door wa-
tershield.
Examples: Door, I/P.
-40° to 180° Fahr-
enheit
(-40° to 82° Celsius)
NYE
T
Grease 880
Long life.
Suspensions.
Examples: Strut busings, sway
bars.
-40° to 390° Fahr-
enheit
(-40° to 200° Cel-
sius)
Krytox
T
Oil
Long life. Will not dry out or
harm plastics or rubber.
When access is not possible,
oil will migrate to condition.
Vinyl, rubber, plastic, metal.
Examples: Convertible top
bushings, pull cups trim panel
inserts.
-30° to 400° Fahr-
enheit
(-34° to 205° Cel-
sius)
Krytox
T
Grease
Long life. Will not dry out or
harm plastics or rubber.
Vinyl, rubber, plastic, metal,
glass.
Examples: Weather-strips,
backlite and windshield mold-
ings.
-30° to 400° Fahr-
enheit
(-34° to 205° Cel-
sius)
SPECIFICATIONS
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Front door check bracket bolt/nut
6
—
53
Front door check to a-pillar M6 bolts
10
—
89
Front door check to a-pillar M8 bolts
35
26
—
Front door check to door fasteners
10
—
89
Front door exterior handle
10
—
89
Front door hinge bolts
25
18
—
Front door latch assembly bolts
10
—
89
Front door latch striker bolts
28
18
—
Front door regulator carrier plate bolts
10
—
89
Front door reinforcement bolts
21
15
—
Front door striker bolts
25
18
—
Front seat back mounting bolts
20
15
—
Front seat back stop bolt
20
15
—
Front seat mounting bolts
25
18
—
Hood hinge bolts/nuts
23
17
—
VA
BODY
23 - 11
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Lower seat belt anchor bolt
35
26
—
Radiator crossmember bolts
14
10
—
Rear door check bolts
10
—
89
Rear door exterior handle bolts
10
—
89
Rear door hinge bolts
25
18
—
Rear door upper closing wedge screws
10
—
89
Side view mirror bolts
25
18
—
Sliding door center guide rail end piece screws
10
—
89
Sliding door center roller arm bolt
45
33
—
Sliding door center track bolts/nuts
10
—
89
Sliding door inside handle screw
10
—
89
Sliding door latch screws
10
—
89
Sliding door latch/lock control bolts
10
—
89
Sliding door lower roller arm to door screws
25
18
—
Sliding door reinforcement bolts
21
15
—
Sliding door stabilizer screws
10
—
89
Sliding door stop bumper screws
10
—
89
Sliding door striker
25
18
—
Sliding door upper roller arm to door screws
25
18
—
Steering column support bolts
25
18
—
23 - 12
BODY
VA
DOOR - FRONT
TABLE OF CONTENTS
page
page
CHECK
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . . . . . . . . . . . . . . 13
DOOR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . . 15
DOOR GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . . . . . . 15
EXTERIOR HANDLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . . . . . . 16
HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
. . . . . . . . . . . . . . . . . . . . . . . . . 17
LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . . . . . . 18
LATCH STRIKER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . . . . . . 18
LOCK CYLINDER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . . . . . . 18
TRIM PANEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . . . . . . 20
WINDOW REGULATOR - POWER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
. . . . . . . . . . . . . . . . . . . . . . . . . 21
WINDOW REGULATOR - MANUAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
. . . . . . . . . . . . . . . . . . . . . . . . . 22
CHECK
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove trim panel. (Refer to 23 - BODY/DOOR
- FRONT/TRIM PANEL - REMOVAL)
(3) Remove a-pillar bolts. (Fig. 1)
(4) Remove the bolt/nut and remove check bracket.
(Fig. 2)
(5) Remove the door fasteners and remove check
from door.
INSTALLATION
(1) Install check through door opening and install
the fasteners.
(2) Tighten door fasteners to 10 N·m (89 in. lbs.).
Fig. 1 FRONT DOOR CHECK - BODY
1 - DOOR
2 - A-PILLAR BOLTS
3 - DOOR CHECK
Fig. 2 FRONT DOOR CHECK - DOOR
1 - DOOR FASTENERS
2 - CHECK BRACKET NUT
3 - CHECK BRACKET
4 - DOOR OPENING
VA
DOOR - FRONT
23 - 13
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