Dodge Caliber. Manual — part 77
3. Attach a clear plastic hose (1) to the bleeder screw
and feed the hose into a clear jar (2) containing
enough fresh brake fluid to submerge the end of
the hose.
4. Open the bleeder screw at least one full turn or
more to obtain a steady stream of brake fluid.
5. After approximately 4–8 ounces of fluid have been
bled through the brake circuit and an air-free flow
is maintained in the clear plastic hose and jar,
close the bleeder screw.
6. Repeat this procedure at all the remaining bleeder
screws.
7. Check and adjust brake fluid level to the FULL
mark on the reservoir (2).
8. Check the brake pedal travel. If pedal travel is
excessive or has not been improved, some air may
still be trapped in the system. Re-bleed the brakes
as necessary.
9. Test drive the vehicle to verify the brakes are oper-
ating properly and pedal feel is correct.
PM
BRAKES - BASE
5 - 9
SPECIFICATIONS
BRAKE ACTUATION
ACTUATION:
Vacuum Operated Power Brakes
Standard
Hydraulic System
Dual-Diagonally Split
BRAKE PEDAL:
Pedal Ratio
3.3:1
POWER BRAKE BOOSTER:
Type
Vacuum Assist
Mounting Studs
M8 x 1.25
Diaphragm Size/Type
250 mm /Single Diaphragm
MASTER CYLINDER ASSEMBLY:
Type
Compact
Body Material
Anodized Aluminum
Reservoir Material
Polypropelene
Bore and Stroke
20.6 mm x 42 mm (0.812 in. x 1.654 in.)
Displacement Split
50 / 50
MASTER CYLINDER FLUID OUTLET PORTS:
Tube Fitting Type
ISO Flare
Primary Tube Nut Thread - With ABS
M12 x 1
Primary Tube Nut Thread - Without ABS
M10 x 1
Secondary Tube Nut Thread - All
M12 x 1
PROPORTIONING VALVE:
Material
Aluminum/Steel
Function
Fixed Pressure Proportioning
Outlet Tube Fitting Type
ISO Flare
Outlet Tube Nut Threads - Primary
M12 x 1
Outlet Tube Nut Threads - Secondary
M10 x 1
ABS HYDRAULIC CONTROL UNIT PORTS:
Tube Fitting Type
ISO Flare
Inlet Port Threads (Both)
M12 x 1
Outlet Port Threads-Left Front and Left Rear
M12 x 1
Outlet Port Threads-Right Front and Right Rear
M10 x 1
BRAKE FASTENER TORQUE
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
ABS ICU Mounting Bolt (To Bracket)
11
—
97
ABS ICU Mounting Pins
11
—
97
ABS ICU Mounting Bracket Screws (To Frame)
23
17
203
ABS ABM Mounting Screws (To HCU)
2
—
17
ABS Dynamics Sensor Mounting Nuts
9
6.5
80
ABS Wheel Speed Sensor Head Mounting Screw - Front
12
9
106
ABS Wheel Speed Sensor Head Mounting Screw - Rear
10
7
89
ABS Wheel Speed Sensor Routing Bracket Mounting Screw
18
13
160
5 - 10
BRAKES - BASE
PM
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Brake Flex Hose Banjo Bolt - Front Caliper
24
18
210
Brake Flex Hose Fitting- Rear Caliper
15
11
133
Brake Pedal/Booster Mounting Nuts
23
17
200
Brake Tube Nuts
17
12.5
150
Disc Brake Caliper Adapter Bracket (To Knuckle) - Front
108
80
—
Disc Brake Caliper Adapter Bracket (To Knuckle) - Rear
72
53
—
Disc Brake Caliper Guide Pin Bolts - Front
43
32
—
Disc Brake Caliper Guide Pin Bolts - Rear
43
32
—
Disc Brake Caliper Bleeder Screw
8
6
71
Drum Brake Wheel Cylinder Mounting Screws
13
—
115
Drum Brake Wheel Cylinder Bleeder Screw
10
—
89
Fluid Reservoir Mounting Screw
5.5
4
48
Master Cylinder Mounting Nuts
25
18
221
Parking Brake Lever Mounting Nuts
28
21
250
Proportioning Valves
30
22
—
Wheel Mounting (Lug) Nuts
135
100
—
PM
BRAKES - BASE
5 - 11
SPECIAL TOOLS
BASE BRAKE SYSTEM
Cap, Master Cylinder 6921
Bleeder Tubes 8358
Adapters, Bleeder Tube 8822
Adapter, Bleeder Tubes 9705
Dial Indicator C-3339A
5 - 12
BRAKES - BASE
PM
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