Dodge Caliber. Manual — part 1171
INSTALLATION
1. Install the cooler tubes in the clips on the side of
the frame rail.
2. Install the fluid cooler mounting screws (4) to the
support. Tighten the screws to 8 N·m (71 in. lbs.).
3. Install the fluid return hose (7) on the power steer-
ing fluid cooler lines (5). Install the hose clamp (6)
on the hose past the bead formed into the end of
the cooler tube and secure in place.
4. Install the front fascia.
5. Lower the vehicle.
6. Fill and bleed the power steering system. (Refer to 19 - STEERING - STANDARD PROCEDURE)
7. Check for leaks.
PM
PUMP
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HOSE-PRESSURE
REMOVAL
GAS ENGINE
NOTE: Before proceeding, (Refer to 19 - STEER-
ING - WARNING).
1. Siphon as much fluid as possible from the power
steering fluid reservoir.
2. Remove the engine appearance cover.
3. Remove the pressure Hose (3) at the pump pres-
sure port (5).
4. Remove the pressure hose routing bracket bolt (2)
at the upper mount (8).
5. 2.0L Engine - Remove the pressure hose routing
clamp bolt (1) at the exhaust manifold.
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PUMP
PM
6. 2.4L Engine - Remove the pressure hose routing
clamp bolt (1) at the exhaust manifold.
7. Raise and support the vehicle. (Refer to LUBRICATION & MAINTENANCE/HOISTING - STANDARD PROCE-
DURE)
8. Remove the return hose (1) at the return tube (2).
PM
PUMP
19 - 73
9. Remove the return hose (1) at the steering gear
(3).
10. Remove the pressure hose (2) at the steering
gear (3).
11. Remove the screws (1) securing the power steer-
ing hose routing clamps (2) to the crossmember.
12. Remove the power steering pressure line (2) from
the vehicle.
DIESEL ENGINE
NOTE: Before proceeding, (Refer to 19 - STEERING - WARNING).
1. Siphon as much fluid as possible from power steering fluid reservoir.
2. Remove the engine appearance cover.
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PUMP
PM
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