Dodge Caliber. Manual — part 1091
7. Install timing chain tensioner (1) and torque bolts to
12 N·m (105 in. lbs.).
NOTE: Keep the slack in the timing chain on the
tensioner side.
8. Install the moveable timing chain pivot guide (6)
and torque bolt to 12 N·m (105 in. lbs.).
9. Remove timing tensioner pin 8514 (2).
10. Rotate the crankshaft CLOCKWISE two complete
revolutions until the crankshaft is repositioned at
the TDC position. Verify that the camshaft and
crankshaft timing marks are in proper position.
11. Install front timing chain cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - INSTALLATION).
12. Connect negative battery cable.
13. Fill with oil, start engine and check for leaks.
PM
ENGINE 2.0L WORLD
9 - 1651
TENSIONER-TIMING CHAIN
REMOVAL
1. Remove timing chain (Refer to 9 - ENGINE/VALVE
TIMING/TIMING BELT/CHAIN AND SPROCKETS -
REMOVAL).
NOTE: Tensioner will not come apart during
removal.
2. Remove timing chain tensioner retaining bolts and
remove tensioner.
INSTALLATION
1. Reset tensioner.
2. Install timing chain (Refer to 9 - ENGINE/VALVE
TIMING/TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION).
9 - 1652
ENGINE 2.0L WORLD
PM
ENGINE 2.4L WORLD
TABLE OF CONTENTS
page
page
ENGINE 2.4L WORLD
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1655
DIAGNOSIS AND TESTING
LEAKAGE TEST . . . . . . . . . . . . . . . . . . . . . . . . . 1660
TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1660
ENGINE OIL LEAK INSPECTION . . . . . . . . . . . 1661
THREADS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1662
PLASTIGAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1665
2.4L ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1678
ELEMENT-AIR CLEANER
HOUSING-AIR CLEANER
CYLINDER HEAD
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1686
DIAGNOSIS AND TESTING
CYLINDER HEAD GASKET . . . . . . . . . . . . . . . . 1686
CAMSHAFT(S)
MEASURING CAMSHAFT END PLAY . . . . . . . 1693
COVER-CYLINDER HEAD
TAPPETS-VALVE
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1702
STANDARD PROCEDURE - MEASURING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1702
VALVES & SEATS-INTAKE/EXHAUST
SPRINGS & SEALS-VALVE
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1707
INSTALLATION
PHASERS-CAMSHAFT
ENGINE BLOCK
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1711
STANDARD PROCEDURE
CYLINDER BORE HONING . . . . . . . . . . . . . . . . 1711
CRANKSHAFT
MEASURING CRANKSHAFT END PLAY . . . . 1713
SEAL-FRONT CRANKSHAFT OIL
SEAL- REAR CRANKSHAFT OIL
PISTON & ROD-CONNECTING
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1720
STANDARD PROCEDURE
PISTON TO CYLINDER BORE FITTING . . . . . 1720
PM
ENGINE 2.4L WORLD
9 - 1653
BEARINGS-MAIN
STANDARD PROCEDURE - MAIN BEARING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1723
BEARINGS-CONNECTING ROD
CONNECTING ROD - FITTING . . . . . . . . . . . . . 1724
RINGS-PISTON
PISTON RING - FITTING . . . . . . . . . . . . . . . . . . 1725
DAMPER-VIBRATION
FRAME-LADDER
ENGINE MOUNTING
MOUNT-LEFT
MOUNT-RIGHT
MOUNT-FRONT
MOUNT-REAR
LUBRICATION
CHECKING ENGINE OIL PRESSURE . . . . . . . 1735
OIL
FILTER-OIL
PAN-OIL
VALVE-OIL PRESSURE RELIEF
PUMP-OIL
SENSOR/SWITCH-ENGINE OIL PSI
COOLER-OIL
MANIFOLD-INTAKE
INTAKE MANIFOLD LEAKS . . . . . . . . . . . . . . . . 1749
LOWER INTAKE MANIFOLD . . . . . . . . . . . . . . . 1749
LOWER INTAKE MANIFOLD . . . . . . . . . . . . . . . 1750
MANIFOLD-EXHAUST
COVER-TIMING CHAIN
CHAIN AND SPROCKETS-TIMING
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1757
INSTALLATION
TENSIONER-TIMING CHAIN
9 - 1654
ENGINE 2.4L WORLD
PM
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст