Dodge Caliber. Manual — part 1156
SPECIFICATIONS
STEERING FASTENER TORQUE
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Cooler Mounting Screws
8
6
71
Gear Mounting Bolts
70
52
—
Hose Routing Clamp Screws To Crossmember
8
6
71
Hose Tube Nut At Gear
32
24
—
Hose Tube Nut At Pump
32
24
—
Pump Pressure Fitting
88
65
—
Pump Mounting Bolts - Gas Engine
20
15
177
Pump Mounting Bolts - Diesel Engine
26
19
230
Reservoir Mounting Screw
12
9
106
Pressure Hose Routing Clamp Bolt To Exhaust Manifold
9
6.5
80
Pressure Hose Routing Clamp Nut To Engine Rear - Diesel
24
18
212
Suspension Crossmember Mounting Bolts
190
140
—
Tie Rod End-to-Knuckle Nut
54
40
—
Tie Rod Jam Nut
75
55
—
PM
STEERING
19 - 11
SPECIAL TOOLS
STEERING
Kit, Power Steering Analyzer 6815
Kit, Power Steering Adapter 6893
Hose, Power Steering Analyzer 6959
Remover, ball joint 9360
Adapter, Power Steering Cap 9688
19 - 12
STEERING
PM
COLUMN
TABLE OF CONTENTS
page
page
COLUMN
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
WARNING
WARNINGS AND CAUTIONS . . . . . . . . . . . . . . . . . 14
STEERING COLUMN . . . . . . . . . . . . . . . . . . . . . . . . 15
STEERING COLUMN FASTENER TORQUE . . . 31
HOUSING-LOCK CYLINDER
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
SHROUD-LOWER
SHROUD-UPPER
STEERING COLUMN CONTROL MODULE
STEERING WHEEL
PM
COLUMN
19 - 13
COLUMN
DESCRIPTION
This vehicle is equipped with a tilt type steering col-
umn (1). The steering column is designed to be ser-
viced only as complete assembly if an internal
component is found to be defective. The shaft, bear-
ings and intermediate shaft are all serviced with the
column.
The serviceable components on the steering column
assembly are:
•
Clockspring (Integral part of Steering Column
Control Module (SCCM))
•
Driver Airbag
•
Ignition Switch
•
Key Cylinder
•
Lock Cylinder Housing
•
Multi-Function Switches (left and right)
•
Tilt Lever
•
Shrouds
•
Steering Wheel
These components can be serviced without removal of the steering column from the vehicle. Refer to the appro-
priate section for servicing these components separately.
A special steering column is used in some Export
areas meeting Thatcham security requirements. This
steering column (3) is much the same as the standard
steering column except for the addition of a tamper-
proof shield (2) around the lock cylinder housing and
an antitheft cup (1) surrounding the key cylinder. The
tamper-proof shield disallows service of the lock cylin-
der housing. The antitheft cup can be removed allow-
ing access to the key cylinder for service purposes.
The Thatcham steering column also features a ratch-
eting slip collar. This collar is not serviceable.
WARNING
WARNINGS AND CAUTIONS
WARNING: Safety goggles should be worn at all times when working on steering columns.
WARNING: Before beginning any service procedures that involves removing the air bag: Remove and iso-
late the negative (-) battery cable (ground) from the vehicle battery. This is the only sure way to disable the
air bag system. Failure to do this could result in accidental air bag deployment and possible personal
injury.
19 - 14
COLUMN
PM
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