Dodge Caliber. Manual — part 1117
11. Remove jack from under engine.
12. Install power steering pump.
13. Raise vehicle.
14. Install timing chain cover lower retaining bolts and torque bolts.
15. Install oil pan to timing chain cover lower retaining bolts and torque bolts.
16. Install water pump pulley.
17. Install crankshaft pulley and torque bolt.
18. Install accessory drive belt lower idler pulley.
19. Install lower A/C compressor mounting bracket.
20. Install A/C compressor.
21. Install accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).
22. Install right lower splash shield.
23. Lower vehicle.
24. Install cylinder head cover (Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - INSTALLA-
TION)
25. Connect coil electrical connector,
26. Connect PCV hose to PCV valve.
27. Connect make up air hose.
28. Install power steering reservoir.
29. Install windshield washer bottle.
30. Install coolant recovery bottle.
31. Fill cooling system (Refer to 7 - COOLING - STANDARD PROCEDURE).
32. Connect negative battery cable.
33. Install air cleaner housing (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLA-
TION).
34. Install engine cover.
PM
ENGINE 2.4L WORLD
9 - 1755
CHAIN AND SPROCKETS-TIMING
REMOVAL
TIMING CHAIN
1. Perform fuel pressure bleed procedure.
2. Remove air cleaner housing.
3. Set engine to TDC.
4. Remove timing chain cover (Refer to 9 - ENGINE/
VALVE TIMING/TIMING BELT / CHAIN COVER(S)
- REMOVAL).
NOTE: If the timing chain plated links can no
longer be seen, the timing chain links correspond-
ing the timing marks must be marked prior to
removal if the chain is to be reused.
5. Remove timing chain tensioner (5) (Refer to 9 -
ENGINE/VALVE
TIMING/TMNG
BELT/CHAIN
TENSIONER&PULLEY - REMOVAL).
6. Remove timing chain (2).
CAMSHAFT SPROCKET(S)
Refer to camshaft phasor removal (Refer to 9 - ENGINE/CYLINDER HEAD/CAMSHAFT(S) - REMOVAL).
9 - 1756
ENGINE 2.4L WORLD
PM
CRANKSHAFT SPROCKET
1. Remove timing chain (Refer to 9 - ENGINE/VALVE
TIMING/TIMING BELT/CHAIN AND SPROCKETS -
REMOVAL).
2. Remove oil pan (Refer to 9 - ENGINE/LUBRICA-
TION/OIL PAN - REMOVAL).
3. Remove oil pump drive chain tensioner.
4. Remove oil pump drive chain.
5. Remove crankshaft sprocket (1).
INSPECTION
Inspect timing chain for stretching prior to removal.
1. Rotate engine while watching timing chain ten-
sioner plunger. When the plunger reaches its max-
imum travel stop rotating engine.
2. Measure the distance from the tensioner body and
the edge of the chain guide as shown.
3. If the distance is greater than 20.5 mm (0.81 in.)
inspect guide shoes for excessive wear.
4. If guides are okay, replace timing chain.
PM
ENGINE 2.4L WORLD
9 - 1757
INSTALLATION
CRANKSHAFT SPROCKET
1. Install crankshaft sprocket (1) onto crankshaft.
2. Install oil pump drive chain. Verify that Oil pump is
correctly timed.
3. Reset oil pump drive chain tensioner by pushing
plunger inward and install Tensioner Pin 8514.
4. Install oil pump drive chain tensioner and remove
Tensioner Pin 8514.
5. Install timing chain (Refer to 9 - ENGINE/VALVE
TIMING/TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION).
6. Install oil pan (Refer to 9 - ENGINE/LUBRICATION/
OIL PAN - INSTALLATION).
7. Fill engine with oil (Refer to 9 - ENGINE/LUBRICA-
TION/OIL - STANDARD PROCEDURE).
8. Start engine and check for leaks.
CAMSHAFT SPROCKET(S)
NOTE: The camshaft sprockets and the camshaft phasers are an assembly and cannot be serviced sepa-
rately.
CAUTION: Do not use an impact wrench to tighten camshaft sprocket bolts. Damage to the camshaft-to-
sprocket locating dowel pin and camshaft phaser may occur.
1. Refer to Camshaft phaser installation (Refer to 9 - ENGINE/CYLINDER HEAD/CAMSHAFT(S) - INSTALLATION).
TIMING CHAIN
1. Verify that the crankshaft sprocket keyway is at the
9 o’clock position.
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ENGINE 2.4L WORLD
PM
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