Dodge Caliber. Manual — part 1008
•
When Monitored:
When the ignition is turned off, during after-run mode of operation.
•
Set Condition:
The internal ECM timer determines that the Main Relay has shut off before the AFTER-RUN mode of operation
has been completed.
Possible Causes
CHECK FOR OTHER DTCS
INTERMITTENT CONDITION
SUBSTITUTE MAIN RELAY
(K51) MAIN RELAY CONTROL CIRCUIT OPEN INTERMITTENTLY
ENGINE CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.
CHECK FOR OTHER DTCS
Turn the ignition on.
With the scan tool, check for additional DTCs.
Are other DTCs present?
Yes
>> Refer to the Symptom List for diagnosis of the other DTCs before continuing.
Perform the ECM Verification Test Ver. 1. (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)
No
>> Go To 2
2.
CLEAR CODE AND CHECK IF THE DTC RESETS
With the scan tool, erase ECM DTCs.
Perform several ignition key cycles, pausing for at least 10 seconds between each cycle.
Turn the ignition on.
With the scan tool, read ECM DTCs.
Did this DTC set again?
Yes
>> Go To 3
No
>> Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
3.
MAIN RELAY
Turn the ignition off.
Install a known good relay in place of the Main Relay.
Turn the ignition on.
With the scan tool, erase ECM DTCs.
Perform several ignition key cycles, pausing for at least 10 seconds between each cycle.
Turn the ignition on.
With the scan tool, read ECM DTCs.
Did this DTC set again?
Yes
>> Go To 4
No
>> Replace the Main Relay.
Perform the ECM Verification Test Ver. 1. (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)
PM
ENGINE ELECTRICAL DIAGNOSTICS - DIESEL
9 - 1319
4.
(K51) MAIN RELAY CONTROL CIRCUIT OPEN INTERMITTENTLY
Turn the ignition off.
Remove the Main Relay.
Disconnect the ECM harness connectors.
Measure the resistance of the Main Relay Control circuit while wiggling
the wiring harness and connectors between the ECM and Main Relay
connector.
Was the resistance above 10.0 ohms at any time while wiggling
the wiring harness and connectors?
Yes
>> Repair the Main Relay Control circuit for an intermittent
open.
Perform the ECM Verification Test Ver. 1. (Refer to 9 -
ENGINE - DIAGNOSIS AND TESTING)
No
>> Replace and program the Engine Control Module in accor-
dance with the Service Information.
Perform the ECM Verification Test Ver. 1. (Refer to 9 -
ENGINE - DIAGNOSIS AND TESTING)
9 - 1320
ENGINE ELECTRICAL DIAGNOSTICS - DIESEL
PM
P068B-ASD/MAIN RELAY OFF TOO LATE
For a complete wiring diagram Refer to Section 8W
PM
ENGINE ELECTRICAL DIAGNOSTICS - DIESEL
9 - 1321
•
When Monitored:
When the ignition is turned off, during AFTER-RUN mode of operation.
•
Set Condition:
The internal ECM timer determines that the Main Relay remained on too long once AFTER-RUN mode of
operation has been completed.
Possible Causes
CHECK FOR OTHER DTCS
INTERMITTENT CONDITION
SUBSTITUTE MAIN RELAY
(K51) MAIN RELAY CONTROL CIRCUIT SHORTED TO GROUND INTERMITTENTLY
(K542) MAIN RELAY OUTPUT CIRCUIT SHORTED TO VOLTAGE
ENGINE CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.
CHECK FOR OTHER DTCS
Turn the ignition on.
With the scan tool, check for additional DTCs.
Are other DTCs present?
Yes
>> Refer to the Symptom List for diagnosis of the other DTCs before continuing.
Perform the ECM Verification Test Ver. 1. (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)
No
>> Go To 2
2.
CLEAR CODE AND CHECK IF THE DTC RESETS
Perform several ignition key cycles, pausing for at least 10 seconds between each cycle.
Turn the ignition on.
With the scan tool, read ECM DTCs.
Did this DTC set again?
Yes
>> Go To 3
No
>> Go To 6
3.
MAIN RELAY
Turn the ignition off.
Install a known good relay in place of the Main Relay.
Turn the ignition on.
With the scan tool, erase DTCs.
Perform several ignition key cycles, pausing for at least 10 seconds between each cycle.
Turn the ignition on.
With the scan tool, read ECM DTCs.
Did this DTC set again?
Yes
>> Go To 4
No
>> Replace the Main Relay.
Perform the ECM Verification Test Ver. 1. (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)
9 - 1322
ENGINE ELECTRICAL DIAGNOSTICS - DIESEL
PM
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