Dodge Caliber. Manual — part 1095
49. Remove maniverter/exhaust manifold bolts.
50. Remove maniverter/exhaust manifold to left of engine.
51. Hoist up.
52. Remove front mount through bolt.
53. Remove crossmember.
54. Remove front mount bracket.
55. Remove rear mount through bolt.
56. Remove rear mount.
57. Remove rear mount bracket.
58. Pull engine forward and support.
59. Remove PTU assembly if equiped (Refer to 21 - TRANSMISSION/TRANSAXLE/POWER TRANSFER UNIT -
REMOVAL).
60. Remove inspection cover (1) and mark torque
converter to flywheel.
61. Remove torque converter bolts.
62. Remove lower bellhousing bolts.
63. Remove A/C lines from compressor and remove
A/C compressor.
64. Remove A/C mounting bracket.
65. Install Adapter 9704 (1).
66. Remove generator and lower idler pulley.
67. Disconnect transmission electrical connector.
68. Disconnect CKP electrical connector.
69. Remove coolant hoses at transaxle cooler.
70. Remove transaxle cooler lines from cooler.
PM
ENGINE 2.4L WORLD
9 - 1667
71. Position dolly (4,8) under engine and lower vehicle.
WARNING: Safety straps MUST be used.
72. Install safety straps (6,9).
73. Remove PCM bracket and set aside.
74. Remove left engine mount through bolt (3).
9 - 1668
ENGINE 2.4L WORLD
PM
75. Remove right engine mount through bolt (4).
76. Raise vehicle away from engine and transaxle.
77. Separate engine from transaxle.
INSTALLATION - ENGINE ASSEMBLY
1. Position engine and transmission assembly under vehicle and slowly lower the vehicle over the engine/transaxle
assembly.
2. Continue lowering vehicle until engine/transaxle aligns to mounting locations. Install mounting bolts at the right
and left engine/transaxle mount bolts and Tighten bolts to 118 N·m (87 ft. lbs.).
3. Remove safety straps from engine/transaxle assembly. Slowly raise vehicle enough to remove the engine dolly
and cradle.
PM
ENGINE 2.4L WORLD
9 - 1669
4. Remove Adapter 9704 (1).
5. Install pcm bracket.
6. Install maniverter assembly and upper lower heat
shields.
7. Install oxygen sensor and connect electrical con-
nector.
8. Install coolant manifold assembly.
9. Install transaxle linkage and adjust as necessary.
10. Install transaxle vent hose.
11. Connect transaxle electrical connectors.
12. Install Ground strap near right strut tower.
13. Raise vehicle.
14. Pull engine forward and restrain engine.
NOTE: Be sure to install O-ring prior to installing
PTU assembly.
15. Install PTU.
16. Remove engine restraint.
17. Install front mount bracket and tighten bolts.
18. Install frame cross member.
19. Install front engine mount.
20. Install rear mount bracket.
21. Install rear mount and tighten bolts.
22. Connect CKP electrical connector.
23. Install maniverter to exhaust pipe bolts (1) and
tighten bolts.
24. Align driveshaft marks and install and heat shield.
25. Install generator
26. Install A/C bracket.
27. Install A/C lines on compressor and install com-
pressor.
28. Install lower bell housing bolts and tighten bolts.
29. Align torque converter and flex plate mark. Install
torque converter bolts and tighten.
9 - 1670
ENGINE 2.4L WORLD
PM
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст