Dodge Caliber. Manual — part 101
NOTE: Inspect the brake shoes before installation.
(Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/
BRAKE PADS/SHOES - INSPECTION)
9. Install the drum brake shoes (6) and drum (4).
Adjust shoes as necessary. (Refer to 5 - BRAKES/
HYDRAULIC/MECHANICAL/BRAKE PADS/SHOES
- INSTALLATION)
10. Install the tire and wheel assembly (1) (Refer to
22 - TIRES/WHEELS - INSTALLATION). Install
and tighten the wheel mounting nuts (3) to 135
N·m (100 ft. lbs.).
11. Slowly rotate the rear wheel and verify that the
brake drum lightly drags on the shoes.
12. Lower the vehicle.
13. Remove the brake pedal holding tool.
14. Bleed the affected wheel cylinder as necessary.
(Refer to 5 - BRAKES - STANDARD PROCE-
DURE)
15. Road test the vehicle to ensure proper brake
operation.
PM
BRAKES - BASE
5 - 105
WHEEL CYLINDER - DRUM BRAKE
REMOVAL
NOTE: Before proceeding, (Refer to 5 - BRAKES - WARNING) (Refer to 5 - BRAKES - CAUTION).
1. Using a brake pedal holder, depress the brake
pedal past its first one inch of travel and hold it in
this position. This will isolate the master cylinder
from the brake hydraulic system and will not allow
the brake fluid to drain out of the master cylinder
reservoir.
2. Raise and support the vehicle. (Refer to LUBRICA-
TION & MAINTENANCE/HOISTING - STANDARD
PROCEDURE)
3. Remove the wheel mounting nuts (3), then the tire
and wheel assembly.
5 - 106
BRAKES - BASE
PM
4. Access and remove the drum brake shoes (6) from
the support plate (2). (Refer to 5 - BRAKES/HY-
DRAULIC/MECHANICAL/BRAKE PADS/SHOES -
REMOVAL)
5. Disconnect the brake tube (2) at the wheel cylinder.
6. Remove the wheel cylinder attaching screws (1).
7. Remove the wheel cylinder from the support plate.
INSPECTION
With the brake drum removed, inspect the wheel cylinder boots for evidence of a brake fluid leak. Visually check the
boots for cuts, tears, or heat cracks. If any of these conditions exist, the wheel cylinders must be replaced.
If a wheel cylinder is leaking and the brake lining material is saturated with brake fluid, the brake shoes must be
replaced.
PM
BRAKES - BASE
5 - 107
INSTALLATION
1. Install the wheel cylinder onto the brake support
plate. Install and tighten the mounting screws (1) to
13 N·m (115 in. lbs.).
2. Hand start the brake tube nut (2) into the wheel
cylinder (1). Tighten the tube nut to 17 N·m (150 in.
lbs.).
NOTE: Inspect the brake shoes before installation.
(Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/
BRAKE PADS/SHOES - INSPECTION)
3. Install the drum brake shoes (6) and drum. Adjust
shoes as necessary. (Refer to 5 - BRAKES/HY-
DRAULIC/MECHANICAL/BRAKE PADS/SHOES -
INSTALLATION)
5 - 108
BRAKES - BASE
PM
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