Dodge Caliber. Manual — part 1043
55. Connect manifold flow control valve and electronic throttle control electrical connectors and fasten harness to
intake.
56. Install vacuum lines at throttle body.
57. Install intake air tube on throttle body.
58. Connect variable valve timing solenoids, oil temperature sensor, coolant temperature sensor, intake air temper-
ature sensor, injectors, coils, manifold absolute pressure sensor, cam position sensors, oxygen sensor, and
capacitor electrical connectors.
59. Install upper radiator support bracket.
60. Install coolant hoses at coolant manifold.
61. Install grill trim panel.
62. Install coolant reservoir and connect hose.
63. Connect fuel line to fuel rail.
64. Install battery tray and battery.
65. Connect battery cables.
66. Install air cleaner housing and connect inlet air hose.
67. Install fresh air inlet.
68. Fill with coolant.
69. Fill with oil.
CAUTION: Do NOT run the engine with a vacuum pump in operation or with a vacuum present within the
A/C system. Failure to follow this caution will result in serious A/C compressor damage.
70. Evacuate the refrigerant system (refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - STANDARD
PROCEDURE - REFRIGERANT SYSTEM EVACUATE).
71. Charge the refrigerant system (refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - STANDARD PRO-
CEDURE - REFRIGERANT SYSTEM CHARGE).
72. Start engine and check for leaks.
SPECIFICATIONS
TORQUE
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Balance Shaft Module
22 +90°
16 +90°
-
Camshaft Sprocket-Bolt
40
30
-
Camshaft Bearing Cap-Bolts
Front Bearing Cap-Bolts
34
25
-
Bearing Cap-Bolts
12
-
105
Connecting Rod Cap-Bolts
20 +90°
15 +90°
-
Crankshaft Main Bearing Cap-Bolts
27 + 45°
20 + 45°
-
Crankshaft Damper-Bolt
210°
155
-
Cylinder Head-Bolts
Refer to Procedure
Cylinder Head Cover-Bolts
10
-
90
Engine Support Bracket-Bolts
40
30
-
Exhaust Manifold-Bolts
34
25
-
Exhaust Manifold Heat Shield-Bolts
9
-
80
Flex Plate to Crankshaft-Bolts
95
70
-
Intake Manifold
24
18
-
Ladder Frame
28
21
-
PM
ENGINE 1.8L WORLD
9 - 1459
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Oil Cooler Connector Bolt
49
36
-
Oil Filter
14
10
-
Oil Filter Nipple
49
36
-
Oil Jet Fastener
12
-
105
Oil Pan-Bolts
M6 Bolts
12
-
105
M8 Bolts
24
18-
-0
Oil Pan Drain-Plug
40
30
-
PCV Valve
5
-
40
Spark Plugs
27
20
-
Timing Chain Cover
M6 Bolts
12 N·m
-
105
M8 Bolts
23 N·m
17
-
Timing Chain Tensioner Assembly-Bolts
12 N·m
-
105
Timing Chain Guides
12 N·m
-
105
9 - 1460
ENGINE 1.8L WORLD
PM
SPECIAL TOOLS
2.4L ENGINE
PM
ENGINE 1.8L WORLD
9 - 1461
ENGINE LIFT FIXTURE 9704
FRONT SEAL INSTALLER 9506
HOLDING FIXTURE 9707
1.8L SPROCKET HOLDER 9711
TENSIONER PIN 9703
9 - 1462
ENGINE 1.8L WORLD
PM
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