Dodge Durango (DN). Manual — part 1
LUBRICATION AND MAINTENANCE
TABLE OF CONTENTS
page
page
LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE SCHEDULES . . . . . . . . . . . . . . . . . 3
JUMP STARTING, TOWING AND HOISTING . . . . . 8
LUBRICANTS
TABLE OF CONTENTS
page
page
SERVICE PROCEDURES
RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . 1
INTERNATIONAL SYMBOLS . . . . . . . . . . . . . . . . . 1
CLASSIFICATION OF LUBRICANTS. . . . . . . . . . . . 1
FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . 2
SERVICE PROCEDURES
PARTS AND LUBRICANT RECOMMENDATIONS
When service is required, DaimlerChrysler Corpo-
ration recommends that only Mopar
t brand parts,
lubricants and chemicals be used. Mopar provides
the best engineered products for servicing Daimler-
Chrysler Corporation vehicles.
INTERNATIONAL SYMBOLS
DaimlerChrysler Corporation uses international
symbols to identify engine compartment lubricant
and fluid inspection and fill locations (Fig. 1).
CLASSIFICATION OF LUBRICANTS
Only lubricants bearing designations defined by
the following organization should be used to service a
DaimlerChrysler Corporation vehicle.
• Society of Automotive Engineers (SAE)
• American Petroleum Institute (API) (Fig. 2)
• National Lubricating Grease Institute (NLGI)
(Fig. 3).
ENGINE OIL
SAE VISCOSITY RATING INDICATES ENGINE OIL VISCOSITY
An SAE viscosity grade is used to specify the vis-
cosity of engine oil. SAE 30 specifies a single viscos-
ity
engine
oil.
Engine
oils
also
have
multiple
viscosities. These are specified with a dual SAE vis-
cosity grade which indicates the cold-to-hot tempera-
ture viscosity range.
• SAE 30 = single grade engine oil.
• SAE 10W-30 = multiple grade engine oil.
DaimlerChrysler
Corporation
only
recommends
multiple grade engine oils.
API QUALITY CLASSIFICATION
This symbol (Fig. 2) on the front of an oil container
means that the oil has been certified by the Ameri-
can Petroleum Institute (API) to meet all the lubri-
cation requirements specified by DailmlerChrysler
Corporation.
Refer to Group 9, Engine for gasoline engine oil
specification.
Fig. 1 International Symbols
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LUBRICATION AND MAINTENANCE
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GEAR LUBRICANTS
SAE ratings also apply to multiple grade gear
lubricants. In addition, API classification defines the
lubricants usage.
LUBRICANTS AND GREASES
Lubricating grease is rated for quality and usage
by the NLGI. All approved products have the NLGI
symbol (Fig. 3) on the label. At the bottom NLGI
symbol is the usage and quality identification letters.
Wheel bearing lubricant is identified by the letter
“G”. Chassis lubricant is identified by the latter “L”.
The letter following the usage letter indicates the
quality of the lubricant. The following symbols indi-
cate the highest quality.
SPECIALIZED LUBRICANTS AND OILS
Some
maintenance
or
repair
procedures
may
require the use of specialized lubricants or oils. Con-
sult the appropriate sections in this manual for the
correct application of these lubricants.
FLUID CAPACITIES
Fuel Tank
All . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 L (25 gal.)
Engine Oil W/Filter change
4.7 L . . . . . . . . . . . . . . . . . . . . . . . . . 5.7L (6.0 qts.)
5.2L . . . . . . . . . . . . . . . . . . . . . . . . . 4.7 L (5.0 qts.)
5.9L . . . . . . . . . . . . . . . . . . . . . . . . . 4.7 L (5.0 qts.)
Cooling System
4.7L . . . . . . . . . . . . . . . . . . . . . . . . . . . 16L (17qts.)
5.2L . . . . . . . . . . . . . . . . . . . . . . . 13.6 L (14.3 qts.)
5.9L . . . . . . . . . . . . . . . . . . . . . . . 13.6 L (14.3 qts.)
Automatic Transmission
Dry fill capacity. *
42RE, 44RE & 46RE . . . . . . . 9.1-9.5 L (19-20 pts.)
45RFE . . . . . . . . . . . . . . . . . . . . 13.33 L (28.0 pts.)
* Depending on type and size of internal cooler,
length and inside diameter of cooler lines, or use of
an auxiliary cooler, these figures may vary. Refer to
Group 21, Transmission for proper fluid fill proce-
dure.
Transfer Case
NV231 . . . . . . . . . . . . . . . . . . . . . . . 1.2 L (2.5 pts.)
NV231–HD . . . . . . . . . . . . . . . . . . . 1.2 L (2.5 pts.)
NV242 . . . . . . . . . . . . . . . . . . . . . . . 1.4 L (3.0 pts.)
Front Axle
Model 194–FIA . . . . . . . . . . . . . . . . 1.4 L (3.0 pts.)
Rear Axle
8-1/4 in. . . . . . . . . . . . . . . . . . . . . . 2.1 L (4.4 pts.)*
9-1/4 in. . . . . . . . . . . . . . . . . . . . . . 2.3 L (4.9 pts.)*
* Include 0.05 L (0.25 pts.) friction modifier for
limited slip axles.
Power Steering
Power steering fluid capacities are dependent on
engine/chassis options as well as steering gear/cooler
options. Depending on type and size of internal
cooler, length and inside diameter of cooler lines, or
use of an auxiliary cooler, these capacities may vary.
Refer to Section 19 of the service manual for proper
fill and bleed procedures.
Fig. 2 API Symbol
Fig. 3 NLGI Symbol
1 – WHEEL BEARINGS
2 – CHASSIS LUBRICATION
3 – CHASSIS AND WHEEL BEARINGS
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LUBRICATION AND MAINTENANCE
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SERVICE PROCEDURES (Continued)
MAINTENANCE SCHEDULES
TABLE OF CONTENTS
page
SERVICE PROCEDURES
MAINTENANCE SCHEDULES . . . . . . . . . . . . . . . . 3
SERVICE PROCEDURES
MAINTENANCE SCHEDULES
There are two maintenance schedules that show
proper service for the vehicle.
First is Schedule “A”. It lists all the scheduled
maintenance to be performed under “normal” operat-
ing conditions.
Second is Schedule “B”. It is a schedule for vehi-
cles that are operated under the conditions listed at
the beginning of that schedule.
Use the schedule that best describes the driving
conditions.
Where time and mileage are listed, follow the
interval that occurs first.
At Each Stop For Gasoline
• Check engine oil level, add as required.
• Check windshield washer solvent and add if
required.
• Clean windshield and wiper blades as required.
Once A Month
• Check tire pressure and look for unusual wear
or damage.
• Inspect battery and clean and tighten terminals
as required.
• Check fluid levels of coolant reservoir, power
steering and transmission and add as needed.
• Check all lights and all other electrical items for
correct operation.
• Inspect and clean wiper blades. Replace if
required.
At Each Oil Change
• Inspect exhaust system.
• Inspect brake hoses.
• Rotate the tires at each oil change interval
shown on Schedule “A” (7,500 miles) or every other
interval shown on Schedule “B” (6,000 miles).
• Check engine coolant level, hoses, and clamps.
EMISSION CONTROL SYSTEM MAINTENANCE
The scheduled emission maintenance listed in bold
type on the Maintenance Schedules, must be done at
the mileage specified to assure the continued proper
functioning of the emission control system. These,
and all other maintenance services included in this
manual, should be done to provide the best vehicle
performance and reliability. More frequent mainte-
nance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
FLUID FILL LOCATIONS AND LUBRICATION
POINTS
The fluid fill/check locations and lubrication points
are located in each applicable group.
SCHEDULE “A”
7,500 Miles (12 000 km) or at 6 months
• Change engine oil.
• Replace engine oil filter.
15,000 Miles (24 000 km) or at 12 months
• Change engine oil.
• Replace engine oil filter.
22,500 Miles (36 000 km) or at 18 months
• Change engine oil.
• Replace engine oil filter.
• Lubricate front suspension ball joints if
required.
• Inspect front wheel bearings.
• Inspect brake linings.
30,000 Miles (48 000 km) or at 24 months
• Change engine oil.
• Replace engine oil filter.
• Replace engine air cleaner element.
• Replace spark plugs.
• Drain and refill automatic transmission fluid
and change filter (4.7L).
37,500 Miles (60 000 km) or at 30 months
• Change engine oil.
• Replace engine oil filter.
• Drain and refill automatic transmission fluid.
Replace filter and adjust bands (5.2L & 5.9L).
• Drain and refill transfer case fluid.
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LUBRICATION AND MAINTENANCE
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45,000 Miles (72 000 km) or at 36 months
• Change engine oil.
• Replace engine oil filter.
• Lubricate front suspension ball joints if
required.
• Inspect front wheel bearings.
• Inspect brake linings.
• Flush and replace engine coolant at 36 months,
regardless of mileage.
52,500 Miles (84 000 km) or at 42 months
• Change engine oil.
• Replace engine oil filter.
• Flush and replace engine coolant if not done at
36 months.
60,000 Miles (96 000 km) or at 48 months
• Change engine oil.
• Replace engine oil filter.
• Replace engine air cleaner element.
• Replace ignition cables (5.2L & 5.9L).
• Inspect PCV valve, replace as necessary.*
• Replace spark plugs.
• Inspect auto tension drive belt and replace if
required (5.2L & 5.9L).
• Drain and refill automatic transmission fluid
and change filter (4.7L).
67,500 Miles (108 000 km) or at 54 months
• Change engine oil.
• Replace engine oil filter.
• Lubricate front suspension ball joints if
required.
• Inspect front wheel bearings.
• Inspect brake linings.
75,000 Miles (120 000 km) or at 60 months
• Change engine oil.
• Replace engine oil filter.
• Drain and refill automatic transmission fluid.
Replace filter and adjust bands (5.2L & 5.9L).
• Drain and refill transfer case.
• Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
• Inspect auto tension drive belt and replace if
required.
82,500 Miles (132 000 km) or at 66 months
• Change engine oil.
• Replace engine oil filter.
• Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
90,000 Miles (144 000 km) or at 72 months
• Change engine oil.
• Replace engine oil filter.
• Replace engine air cleaner element.
• Inspect PCV valve, replace as necessary.*
• Replace spark plugs.
• Lubricate front suspension ball joints if
required.
• Inspect front wheel bearings.
• Inspect brake linings.
• Inspect auto tension drive belt and replace if
required.
• Drain and refill automatic transmission fluid
and change filter (4.7L).
97,500 Miles (156 000 km) or at 78 months
• Change engine oil.
• Replace engine oil filter.
105,000 Miles (168 000 km) or at 84 months
• Change engine oil.
• Replace engine oil filter.
• Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
• Inspect auto tension drive belt and replace if
required.
112,500 Miles (181 000 km) or at 90 months
• Change engine oil.
• Replace engine oil filter.
• Drain and refill automatic transmission fluid.
Replace filter and adjust bands (5.2L & 5.9L).
• Drain and refill transfer case fluid.
• Lubricate front suspension ball joints if
required.
• Inspect front wheel bearings.
• Inspect brake linings.
• Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
120,000 Miles (192 000 km) or at 96 months
• Change engine oil.
• Replace engine oil filter.
• Replace engine air cleaner element.
• Replace ignition cables (5.2L & 5.9L).
• Inspect PCV valve, replace as necessary.*
• Replace spark plugs.
• Inspect auto tension drive belt and replace if
required.
• Drain and refill automatic transmission fluid
and change filter (4.7L).
*This maintenance is recommended by Chrysler
Corporation to the owner but is not required to main-
tain the warranty on the PCV valve.
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LUBRICATION AND MAINTENANCE
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SERVICE PROCEDURES (Continued)
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