Dodge Durango (DN). Manual — part 163
INSTALLATION
(1) Apply an appropriate adhesive/sealant to the
waterdam edges before installing it.
(2) Position the waterdam on the door inner panel
and press it inward at the areas with the adhesive to
attach it to the inner panel.
(3) Ensure that the retainer step pockets are posi-
tion correctly in the door inner panel.
(4) Install the door trim panel.
FRONT DOOR
REMOVAL
(1) Release door latch and open door.
(2) Using a suitable marker, mark the outline of
the door hinges on the door end to aid installation.
(3) Remove protective boot from door wire harness
connector.
(4) Disengage door wire harness connector.
(5) Support door on a suitable lifting device.
Fig. 25 Trim Panel Screw
1 – INNER DOOR PANEL
2 – INSIDE DOOR HANDLE BRACKET
3 – TRIM PANEL
4 – INSIDE DOOR HANDLE
Fig. 26 Trim Panel Retainer
1 – TRIM PANEL
2 – RETAINER STEP
3 – INNER DOOR PANEL
Fig. 27 Speaker And Power Mirror Connector
1 – POWER MIRROR CONNECTOR
2 – TRIM PANEL
3 – SPEAKER CONNECTOR
Fig. 28 Power Door Lock/Window Connector
1 – POWER MIRROR SWITCH
2 – TWEETER
3 – POWER WINDOW SWITCH
4 – WIRE HARNESS CONNECTOR
23 - 32
BODY
DN
REMOVAL AND INSTALLATION (Continued)
(6) While holding the door steady on lift, remove
bolts and nuts attaching upper and lower door hinge
to door end (Fig. 30).
(7) Separate door from vehicle.
INSTALLATION
(1) Support door on a suitable lifting device.
(2) Position door on vehicle and align with marks.
(3) Install bolts and nuts attaching upper and
lower door hinge to door end. Tighten fasteners to 28
N·m (21 ft. lbs.) torque.
(4) Engage door wire harness connector.
(5) Install protective boot on door wire harness
connector.
FRONT DOOR HINGE
REMOVAL
(1) Release door latch and open door.
(2) Support door on a suitable lifting device.
(3) Using a suitable marker, mark the outline of
the door hinge on the hinge pillar and door end
frame to aid installation.
(4) Remove bolts attaching hinge to door.
(5) Remove bolts attaching door hinge to hinge pil-
lar.
(6) Separate door hinge from vehicle.
INSTALLATION
(1) If necessary, paint replacement door hinge
before installation.
(2) Position door hinge on hinge pillar using align-
ment marks.
(3) Install bolts attaching door hinge to hinge pil-
lar. Tighten bolts to 28 N·m (21 ft. lbs.) torque.
(4) Install bolts attaching hinge to door. Tighten
bolts to 28 N·m (21 ft. lbs.) torque.
FRONT DOOR OUTSIDE HANDLE
REMOVAL
(1) Remove door trim panel.
(2) Remove water dam as necessary to gain access
to door handle.
(3) Roll glass up.
(4) Remove fastener access plug from door end
panel (Fig. 31).
(5) Disengage lock cylinder to latch rod from the
latch (Fig. 32).
(6) Disengage outside handle to latch rod from the
latch.
(7) Remove nuts attaching outside door handle to
door.
(8) Separate outside handle from the door.
INSTALLATION
(1) Position outside handle in the door.
(2) Install nuts attaching outside door handle to
door. Tighten the nuts to 5.0 N·m (45 in. lbs) torque.
(3) Engage outside handle to latch rod to the latch.
(4) Engage lock cylinder to latch rod to the latch.
(5) Install fastener access plug in the door end
panel.
(6) Install water dam.
(7) Install door trim panel.
FRONT DOOR LOCK CYLINDER
REMOVAL
(1) Remove door trim panel.
(2) Remove outside handle.
Fig. 29 Water Dam
1 – STUFFERS
2 – RETAINER STEP POCKETS
3 – WATER DAM
Fig. 30 Door Hinge
1 – UPPER HINGE
2 – LOWER HINGE
3 – DOOR
4 – STUD
DN
BODY
23 - 33
REMOVAL AND INSTALLATION (Continued)
(3) Disengage lock cylinder to latch rod from the
lock cylinder.
(4) Using a small flat blade, pry lock cylinder
retaining clip from lock cylinder housing/outside han-
dle (Fig. 33).
(5) Push lock cylinder out of lock cylinder housing/
outside handle.
Fig. 32 Outside Door Handle
1 – OUTSIDE HANDLE
2 – LOCK CYLINDER TO LATCH ROD
3 – LOCK BUTTON TO LATCH ROD
4 – LATCH
5 – INSIDE HANDLE TO LATCH ROD
6 – OUTSIDE HANDLE TO LATCH ROD
Fig. 31 Access Plug
1 – ACCESS PLUG
2 – DOOR
Fig. 33 Lock Cylinder
1 – LOCK CYLINDER TO LATCH ROD
2 – STUD
3 – OUTSIDE HANDLE
4 – RETAINING CLIP
5 – STUD
6 – LOCK CYLINDER
7 – LOCK BUTTON ROD
23 - 34
BODY
DN
REMOVAL AND INSTALLATION (Continued)
INSTALLATION
(1) Push lock cylinder into lock cylinder housing/
outside handle. Ensure the lock cylinder is fully
seated in the handle.
(2) Install lock cylinder retaining clip. Ensure the
clip is fully seated.
(3) Engage lock cylinder to latch rod to the lock
cylinder.
(4) Install outside handle.
(5) Install door trim panel.
LOCK CYLINDERS
Ignition, door, deck lid, and rear hatch lock cylin-
ders are all codable to the key. Lock barrels, tum-
blers, and tumbler springs are available to allow the
technician to change replacement locks cylinders to
match the customer’s original key set. See the appro-
priate section in this manual for lock cylinder
removal. See the Mopar
t catalogue for part numbers
and lock coding procedures.
FRONT DOOR LATCH
REMOVAL
(1) Remove door trim panel.
(2) Peel back water dam as necessary.
(3) For access to latch, roll up glass and remove
bolts attaching rearward glass run channel to door.
Move and secure glass run channel.
(4) Remove screws attaching latch to door shut
face (Fig. 34).
(5) Disengage wire harness connector for power
door locks, if equipped.
(6) Disengage lock button to latch rod from the
latch.
(7) Disengage lock cylinder to latch rod from the
latch (Fig. 32).
(8) Disengage inside handle to latch rod from the
latch.
(9) Disengage outside handle to latch rod from the
latch.
(10) Separate latch from door.
INSTALLATION
(1) Engage latch rod to outside handle.
(2) Engage inside handle to latch rod to the latch.
(3) Engage lock cylinder to latch rod to the latch.
(4) Engage lock button to latch rod to the latch.
(5) Position latch in door.
(6) Install screws attaching latch to door shut face.
Tighten the screws to 9.6 N·m (85 in. lbs.) torque.
(7) Engage outside handle to latch rod to the latch.
(8) Engage wire harness connector for power door
locks, if equipped.
(9) Install rearward glass run channel.
(10) Install water dam.
(11) Install door trim panel.
(12) Using the access hole in the door shut face,
loosen the latch adjustment screw and ensure the
outside door handle is flush with door outer panel.
Tighten the adjustment screw.
FRONT DOOR LATCH STRIKER
REMOVAL
(1) Use a wax crayon or equivalent and mark posi-
tion of striker on B-pillar.
(2) Remove bolts attaching striker and shim to
B-pillar (Fig. 35).
(3) Separate striker from B-pillar.
INSTALLATION
(1) Using alignment marks, position shim and
striker on B-Pillar.
(2) Install bolts. Tighten bolts to 28 N·m (20 ft.
lbs.) torque.
FRONT DOOR INSIDE HANDLE ACTUATOR
The front door inside handle actuator is heat
staked to the trim panel. If the handle needs servic-
ing, refer to the heat staking procedure located in
this section.
Fig. 34 Latch
1 – LATCH
2 – DOOR
DN
BODY
23 - 35
REMOVAL AND INSTALLATION (Continued)
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