Dodge Diesel (2004 year). Manual — part 25
Miles
3,750
7,500
11,250
15,000
18,750
(Kilometers)
(6 000)
(12 000)
(18 000)
(24 000)
(30 000)
Change engine oil and engine oil filter.
X
X
Rotate tires.
X
X
Lubricate outer tie rod ends 2500/3500 (4X4) mod-
els only.
X
X
Inspect water pump weep hole for blockage.
X
Replace fuel filter element. Clean the water in fuel
sensor.
X
Change rear axle fluid.
X
Change front axle fluid (4X4).
X
Inspect brake linings.
X
Inspect and adjust parking brake if necessary.
X
388
SCHEDULE “B”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Miles
22,500
26,250
30,000
33,750
37,500
(Kilometers)
(36 000)
(42 000)
(48 000)
(54 000)
(60 000)
Change engine oil and engine oil filter.
X
X
X
Rotate tires.
X
X
X
Lubricate outer tie rod ends 2500/3500 (4X4) mod-
els only.
X
X
X
Inspect drive belt, replace as required.
X
Inspect fan hub.
X
Inspect damper.
X
Inspect water pump weep hole for blockage.
X
Replace fuel filter element. Clean the water in fuel
sensor.
X
Change rear axle fluid.
X
Change front axle fluid (4X4).
X
Check transfer case fluid level (4X4).
X
Drain and refill automatic transmission fluid. Re-
place filter and adjust bands.
X
SCHEDULE “B”
389
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Miles
41,250
45,000
48,750
52,500
56,250
(Kilometers)
(66 000)
(72 000)
(78 000)
(84 000)
(90 000)
Change engine oil and engine oil filter.
X
X
Rotate tires.
X
X
Lubricate outer tie rod ends 2500/3500 (4X4) mod-
els only.
X
X
Inspect drive belt, replace as required.
X
Inspect water pump weep hole for blockage.
X
Replace fuel filter element. Clean the water in fuel
sensor.
X
Inspect brake linings.
X
Inspect and adjust parking brake if necessary.
X
Change rear axle fluid.
X
Change front axle fluid (4X4).
X
390
SCHEDULE “B”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Miles
60,000
63,750
67,500
71,250
75,000
(Kilometers)
(96 000)
(102 000)
(108 000)
(114 000)
(120 000)
Change engine oil and engine oil filter.
X
X
X
Rotate tires.
X
X
X
Lubricate outer tie rod ends 2500/3500 (4X4) models only.
X
X
X
Inspect drive belt, replace as required.
X
Inspect fan hub.
X
Inspect damper.
X
Inspect water pump weep hole for blockage.
X
X
Replace fuel filter element. Clean the water in fuel sensor.
X
X
Inspect front wheel bearings.
X
Change rear axle fluid.
X
X
Change front axle fluid (4X4).
X
X
Inspect brake linings.
X
X
Inspect and adjust parking brake if necessary.
X
X
Drain and refill transfer case fluid (4X4).
X
Drain and refill automatic transmission fluid. Replace fil-
ter and adjust bands.
X
SCHEDULE “B”
391
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Miles
78,750
82,500
86,250
90,000
93,750
(Kilometers)
(126 000)
(132 000)
(138 000)
(144 000)
(150 000)
Change engine oil and engine oil filter.
X
X
Rotate tires.
X
X
Lubricate outer tie rod ends 2500/3500 (4X4) models only.
X
X
Inspect drive belt, replace as required.
X
Change rear axle fluid.
X
Change front axle fluid (4X4).
X
Check transfer case fluid level (4X4).
X
Inspect fan hub.
X
Inspect damper.
X
Inspect water pump weep hole for blockage.
X
Replace fuel filter element. Clean the water in fuel sensor.
X
Inspect front wheel bearings.
X
Inspect brake linings.
X
Inspect and adjust parking brake if necessary.
X
Drain and refill automatic transmission fluid. Replace fil-
ter and adjust bands.
X
392
SCHEDULE “B”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Miles
97,500
100,000
101,250
105,000
108,750
112,500
(Kilometers)
(156 000)
(160 000)
(162 000) (168 000) (174 000) (180 000)
Change engine oil and engine oil filter.
X
X
X
Rotate tires.
X
X
X
Lubricate outer tie rod ends 2500/3500 (4X4)
models only.
X
X
X
Flush and replace engine coolant.
X
Inspect drive belt, replace as required.
X
Inspect water pump weep hole for blockage.
X
Replace fuel filter element. Clean the water in
fuel sensor.
X
Change rear axle fluid.
X
Change front axle fluid (4X4).
X
Inspect brake linings.
X
Inspect and adjust parking brake if necessary.
X
SCHEDULE “B”
393
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Miles
116,250
120,000
123,750
127,500
131,250
135,000
(Kilometers)
(186 000)
(192 000)
(198 000) (204 000) (210 000) (216 000)
Change engine oil and engine oil filter.
X
X
X
Rotate tires.
X
X
X
Lubricate outer tie rod ends 2500/3500 (4X4)
models only.
X
X
X
Clean engine air filter canister.
X
Adjust valve lash clearance.
X
Inspect drive belts, replace as required.
X
Drain and refill transfer case fluid (4X4).
X
Inspect fan hub.
X
Inspect damper.
X
Inspect water pump weep hole for blockage.
X
X
Replace fuel filter element. Clean the water in
fuel sensor.
X
X
Inspect front wheel bearings.
X
Change rear axle fluid.
X
X
394
SCHEDULE “B”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Miles
116,250
120,000
123,750
127,500
131,250
135,000
(Kilometers)
(186 000)
(192 000)
(198 000) (204 000) (210 000) (216 000)
Change front axle fluid (4X4).
X
X
Inspect brake linings.
X
X
Inspect and adjust parking brake if necessary.
X
X
Drain and refill automatic transmission fluid.
Replace filter and adjust bands.
X
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
SCHEDULE “B”
395
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Schedule “A”
Miles
7,500
15,000
22,500
30,000
37,500
(Kilometers)
(12 000)
(24 000)
(36 000)
(48 000)
(60 000)
[Months]
[6]
[12]
[18]
[24]
[30]
Change engine oil and engine oil filter.
X
X
Rotate tires.
X
X
X
X
X
Lubricate outer tie rod ends 2500/3500 (4X4) models
only.
X
X
X
X
X
Check transfer case fluid level (4X4).
X
Inspect water pump weep hole for blockage
X
X
Replace fuel filter element. Clean the water in fuel sensor.
X
X
Inspect drive belts, replace as necessary.
X
Inspect brake linings.
X
Inspect and adjust parking brake if necessary.
X
Inspect fan hub.
X
Inspect damper.
X
Inspect front wheel bearings.
X
396
SCHEDULE “A”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Miles
45,000
52,500
60,000
67,500
75,000
(Kilometers)
(72 000)
(84 000)
(96 000)
(108 000)
(120 000)
[Months]
[36]
[42]
[48]
[54]
[60]
Change engine oil and engine oil filter.
X
X
X
Rotate tires.
X
X
X
X
X
Lubricate outer tie rod ends 2500/3500 (4X4) models only.
X
X
X
X
X
Check transfer case fluid level.
X
Flush and replace engine coolant at 60 months, regardless
of mileage.
X
Inspect drive belts, replace as necessary.
X
X
Inspect water pump weep hole for blockage
X
X
X
Replace fuel filter element. Clean the water in fuel sensor.
X
X
Inspect brake linings.
X
X
Inspect and adjust parking brake if necessary.
X
X
Inspect fan hub.
X
Inspect damper.
X
Inspect front wheel bearings.
X
Replace fuel filter element. Clean the water in fuel sensor
X
SCHEDULE “A”
397
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Miles
82,500
90,000
97,500
100,000
105,000
(Kilometers)
(132 000)
(144 000)
(156 000)
(160 000)
(168 000)
[Months]
[66]
[72]
[78]
[84]
Change engine oil and engine oil filter.
X
X
Rotate tires.
X
X
X
X
X
Lubricate outer tie rod ends 2500/3500 (4X4) models only.
X
X
X
X
X
Flush and replace engine coolant, if not done at 60 mos.
X
Check transfer case fluid level (4X4).
X
Inspect drive belt, replace as required.
X
Inspect fan hub.
X
Inspect damper.
X
Inspect water pump weep hole for blockage.
X
X
Replace fuel filter element. Clean the water in fuel sensor.
X
X
Inspect front wheel bearings.
X
Inspect brake linings.
X
Inspect and adjust parking brake if necessary.
X
Drain and refill automatic transmission fluid. Replace fil-
ter and adjust bands.
X
398
SCHEDULE “A”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Miles
112,500
120,000
127,500
135,000
142,500
150,000
(Kilometers)
(181 000)
(193 000)
(205 000) (217 000) (229 000) (241 000)
[Months]
[90]
[96]
[102]
[108]
[114]
[150]
Change engine oil and engine oil filter.
X
X
X
Rotate tires.
X
X
X
X
X
X
Lubricate outer tie rod ends 2500/3500 (4X4)
models only.
X
X
X
X
X
X
Flush and replace engine coolant, if it has
been 160 000 km (100, 000 miles) or 60
months since last change.
X
Inspect drive belt, replace as required.
X
X
Drain and refill transfer case fluid (4X4).
X
Check tranfer case fluid level (4X4).
X
Inspect fan hub.
X
X
Inspect damper.
X
X
Inspect water pump weep hole for blockage.
X
X
X
Replace fuel filter element. Clean the water in
fuel sensor.
X
X
X
SCHEDULE “A”
399
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Miles
112,500
120,000
127,500
135,000
142,500
150,000
(Kilometers)
(181 000)
(193 000)
(205 000) (217 000) (229 000) (241 000)
[Months]
[90]
[96]
[102]
[108]
[114]
[150]
Inspect front wheel bearings.
X
X
Inspect brake linings.
X
X
Inspect and adjust parking brake if necessary.
X
X
Adjust valve lash clearance.
X
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
400
SCHEDULE “A”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
IF YOU NEED CONSUMER ASSISTANCE
CONTENTS
m Suggestions For Obtaining Service For Your
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
▫ Prepare For The Appointment . . . . . . . . . . . . 402
▫ Prepare A List . . . . . . . . . . . . . . . . . . . . . . . . 402
▫ Be Reasonable With Requests . . . . . . . . . . . . . 402
m If You Need Assistance . . . . . . . . . . . . . . . . . . . 402
m Warranty Information . . . . . . . . . . . . . . . . . . . . 405
m Mopart Parts . . . . . . . . . . . . . . . . . . . . . . . . . 407
m Reporting Safety Defects . . . . . . . . . . . . . . . . . . 407
▫ In Canada . . . . . . . . . . . . . . . . . . . . . . . . . . 407
m Publication Order Forms . . . . . . . . . . . . . . . . . . 408
9
SUGGESTIONS FOR OBTAINING SERVICE FOR
YOUR VEHICLE
Prepare For The Appointment
If you’re having warranty work done, be sure to have the
right papers with you. Take your warranty folder. All
work to be performed may not be covered by the
warranty, discuss additional charges with the service
manager. Keep a maintenance log of your vehicle’s
service history. This can often provide a clue to the
current problem.
Prepare A List
Make a written list of your vehicle’s problems or the
specific work you want done. If you’ve had an accident,
or work done that is not on your maintenance log, let the
service advisor know.
Be Reasonable With Requests
If you list a number of items, and you must have your
vehicle by the end of the day, discuss the situation with
the service advisor and list the items in order of priority.
At many dealers you may obtain a rental vehicle at a
minimal daily charge. If you need a rental, it is advisable
to make these arrangements when you call for an ap-
pointment.
IF YOU NEED ASSISTANCE
The manufacturer and its dealers are vitally interested in
your satisfaction. We want you to be happy with our
products and services.
Your selling dealer is best equipped and most anxious to
provide prompt resolution for any warranty issue or
related matter that you may experience. The manufactur-
er’s dealers have the facilities, factory-trained techni-
cians, special tools, and the latest information to assure
your vehicle is fixed correctly and in a timely manner.
402
IF YOU NEED CONSUMER ASSISTANCE
The manufacturer has empowered its dealers to make
warranty and repair decisions that ensure you are not
inconvenienced. There is no need for you to wait for a
decision from the manufacturer. If a special circumstance
occurs that requires information from the manufacturer,
we have asked the dealer’s service management to make
the contact on your behalf.
This is why you should always talk to your dealer’s
service manager first. Most matters can be resolved with
this process.
• If for some reason you are still not satisfied, talk to the
general manager or owner of the dealership. They
want to know if you need assistance.
• If your dealership is unable to resolve the concern, you
may contact the Manufacturer’s Customer Center.
Any communication to the Manufacturer’s Customer
Center should include the following information:
• Owner’s name and address
• Owner’s telephone number (home and office)
• Dealership name
• Vehicle identification number
• Vehicle delivery date and mileage
DaimlerChrysler Motors Corporation Customer Center
P.O. Box 21–8004
Auburn Hills, MI 48321–8004
Phone: (800) 992-1997
DaimlerChrysler Canada Inc. Customer Center
P.O. Box 1621
Windsor, Ontario N9A 4H6
Phone —(800) 465–2001
IF YOU NEED CONSUMER ASSISTANCE
403
9
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