Dodge Neon / Neon SRT-4. Manual — part 312
(2) Install Miller tool #L-4518 into the differential
bearing cup (Fig. 87).
(3) Install the tool cup over the tool (Fig. 88).
(4) Tighten the tool until the race is removed from
the case.
INSTALLATION
(1) Position the bearing cup into the case.
(2) Install
the
bearing
cup
onto
Miller
tool
#L-4520.
(3) Using Miller tool #L-4520 and C-4171 driver,
install differential bearing cup into the transaxle
case.
FLUID
STANDARD PROCEDURE - FLUID DRAIN AND
FILL
NOTE: The fluid required in this transaxle is Mopar
T
ATF+4 (Automatic Transmission Fluid—Type 9602).
All T350 transaxles are equipped with a fill plug.
The fill plug is located on the left side of the trans-
axle differential area (Fig. 89). The fluid level should
be within 3/16 inch from the bottom of the transaxle
fill hole (vehicle must be level when checking).
All T350 transaxles are equipped with a drain
plug. The drain plug is located on the lower right
side of the transaxle differential housing (Fig. 90).
Tighten drain plug to 28 N·m (250 in. lbs.)
Fill transaxle to capacity. Refer to following chart.
Wipe the outside of the transaxle if any lubricant
spills.
NV T350 MANUAL TRANSAXLE FLUID FILL
TRANSAXLE
METRIC
MEASURE
U.S. MEASURE
NV T350
2.4-2.7 Liters
2.5-2.8 Quarts
Fig. 87 Tool Installed in Bearing
1 - SPECIAL TOOL L-4518
2 - GEAR CASE
Fig. 88 Tool Cup Installed
1 - GEAR CASE
2 - SPECIAL TOOL L-4518
3 - WRENCH
Fig. 89 Fill Plug Location
1 - RUBBER FILL PLUG
2 - LEFT DRIVESHAFT SEAL
21 - 32
T350 MANUAL TRANSAXLE
PL/SRT-4
DIFFERENTIAL BEARING CUPS (Continued)
GEAR SHIFT CABLE
REMOVAL
NOTE: The crossover and selector cables are man-
ufactured as a cable “assembly” and cannot be ser-
viced individually.
(1) Raise hood and disconnect battery negative
cable.
(2) Disengage gearshift boot from center console.
(3) Push down on knob and rotate clockwise to
remove gearshift boot/knob assy (Fig. 91).
(4) Remove the center console assembly as shown
in (Fig. 92).
(5) Remove crossover cable retaining clip and dis-
connect from shift lever (Fig. 93).
Fig. 90 Drain Plug Location
1 - DRAIN PLUG
Fig. 91 Gearshift Knob/Boot Removal
1 - GEARSHIFT KNOB
Fig. 92 Center Console
1 - CONSOLE
2 - SCREW (4)
3 - SCREW (2)
Fig. 93 Crossover Cable at Shifter Assembly
1 - GROMMET PLATE NUT
2 - SHIFTER
3 - CROSSOVER CABLE
4 - CLIP
PL/SRT-4
T350 MANUAL TRANSAXLE
21 - 33
FLUID (Continued)
(6) Remove selector cable retaining clip and dis-
connect from shift lever (Fig. 94).
(7) Remove
three
grommet
plate-to-floor
pan
attaching nuts (Fig. 93).
(8) Remove air cleaner/throttle body assy. (Fig.
95)as follows:
(a) Disconnect proportional purge solenoid (PPS)
and crankcase vent hose from throttle body.
(b) Disconnect
the
Throttle
Position
Sensor
(TPS) and Idle Air Control (IAC) connectors.
(c) Disconnect throttle body air duct from intake
manifold.
(d) Remove mounting bolt and nut (Fig. 95) and
partially remove air cleaner assembly.
(e) Disconnect accelerator and speed control (if
equipped) cables after the assy. is removed from
position. Remove air cleaner assembly from vehi-
cle.
(9) Disconnect cables from the shift levers at the
transaxle (Fig. 96).
CAUTION: Pry up with equal force on both sides of
shifter cable isolator bushings to avoid damaging
cable isolator bushings.
Remove cable retaining clips and remove cables
from bracket (Fig. 96).
(10) Raise vehicle on hoist.
(11) Remove converter heat shield (Fig. 97).
(12) Remove remaining grommet plate-to-floor pan
screw (Fig. 98).
(13) Remove cable assembly from vehicle.
INSTALLATION
NOTE: The crossover and selector cables are man-
ufactured as a cable “assembly” and cannot be ser-
viced individually.
CAUTION: Gearshift cable bushings must not be
lubricated or the bushings will swell and split.
(1) Raise vehicle on hoist.
Fig. 94 Selector Cable at Shifter Assembly
1 - SHIFTER
2 - CLIP
3 - SELECTOR CABLE
Fig. 95 Air Cleaner Assembly Removal/Installation
1 - AIR CLEANER ASSY.
2 - THROTTLE BODY DUCT
Fig. 96 Shift Cables at Transaxle
1 - SHIFT CABLES
2 - CLIPS
3 - BRACKET
21 - 34
T350 MANUAL TRANSAXLE
PL/SRT-4
GEAR SHIFT CABLE (Continued)
(2) Install cable assembly through floor pan open-
ing and secure to floor pan with grommet plate and
one screw (Fig. 98). Make sure the three grommet
plate studs protrude through cable assembly and
floor pan and tighten screw to 7 N·m (60 in. lbs.).
(3) Route transaxle end of cable assembly into
engine compartment and over transaxle assembly.
(4) Install converter heat shield (Fig. 97).
(5) Lower vehicle.
(6) Install gearshift cables to mounting bracket
and fasten with NEW clips (Fig. 96). Make sure clips
are installed flush to bracket.
(7) Connect gearshift selector and crossover cable
to shift levers at transaxle (Fig. 96).
(8) Install and tighten the three grommet plate-to-
floor pan nuts to 6 N·m (50 in. lbs.) torque.
(9) Install selector cable to shifter lever and secure
cable to shifter bracket. Install clip (Fig. 94).
(10) Install crossover cable to shifter lever and
secure cable to shifter bracket. Install clip (Fig. 93).
NOTE: Only the crossover cable is adjustable. The
selector cable does not have any adjustment capa-
bilities.
(11) Adjust crossover cable as follows:
(a) Loosen adjusting screw on crossover cable at
shifter (Fig. 99).
(b) The
gearshift
mechanism
and
transaxle
crossover lever are spring-loaded and self-center-
ing. Alignment pins used in the past are not
required anymore. Allow gearshift mechanism and
transaxle crossover lever to relax in their neutral
positions. To ensure the gearshift lever is in the
proper position, place the shifter in 3rd or 4th gear
if necessary. Torque adjustment screw to 8 N·m (70
in. lbs.). Care must be taken to avoid moving the
shift mechanism off-center during screw tighten-
ing.
(c) Perform functional check by shifting trans-
axle into all gears.
(12) Install center console assembly (Fig. 92). Ver-
ify that boot is not pinched at console opening before
tightening.
(13) Install knob/boot assembly to shifter lever,
align knob to three o’clock position, push knob down
to engage spring and rotate counter clockwise to
secure (Fig. 91).
(14) Locate boot to console at forward tab and
secure with retaining tabs.
Fig. 97 Converter Heat Shield Removal/Installation
1 - CONVERTER HEAT SHIELD
Fig. 98 Shift Cable Assembly at Floor Pan
1 - CABLE ASSEMBLY
2 - GROMMET PLATE
Fig. 99 Crossover Cable Adjustment Screw
1 - CROSSOVER ADJUSTMENT SCREW
PL/SRT-4
T350 MANUAL TRANSAXLE
21 - 35
GEAR SHIFT CABLE (Continued)
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