Dodge Neon / Neon SRT-4. Manual — part 320
(17) Disconnect back-up lamp switch connector
(Fig. 14).
(18) Remove three (3) starter motor-to-transaxle
case bolts (Fig. 15).
(19) Remove front lateral bending brace (Fig. 16).
(20) Disconnect turbocharger pipe and power steer-
ing lines from structural collar (Fig. 17) (Fig. 18).
Fig. 14 Back-up Lamp Switch Connector
1 - CONNECTOR
2 - END COVER
Fig. 15 Starter Motor-to-Transaxle Case Bolts
1 - MOUNTING BOLTS (3)
2 - CONNECTOR
Fig. 16 Lateral Bending Brace
1 - LATERAL BENDING BRACE
2 - BOLT (1 LONG/1 SHORT)
3 - BOLT (2)
Fig. 17 Charge Air Cooler Hose/Fasteners
1 - CAC HOSE ASSY
2 - NUT (2)
21 - 64
T850 MANUAL TRANSAXLE
PL/SRT-4
T850 MANUAL TRANSAXLE (Continued)
(21) Remove structural collar (Fig. 19).
(22) Remove
four
(4)
modular
clutch-to-engine
drive plate bolts (Fig. 20). While removing bolts, one
tight-tolerance (slotted) hole will be encountered.
When this bolt is removed, mark driveplate and mod-
ular clutch assembly at this location, and be sure to
align marks upon reassembly.
(23) Install and secure transmission jack.
(24) Remove left mount through-bolt.
(25) Lower engine/transaxle assembly enough to
gain access to left mount and bellhousing bolts.
(26) Remove left mount-to-transaxle bolts. Remove
mount (Fig. 21).
Fig. 18 Structural Collar/Power Steering Hose
Fasteners
1 - POWER STEERING HOSE ASSY
2 - BOLT/STUD (2)
Fig. 19 Structural Collar Removal/Installation
1 - STRUCTURAL COLLAR
2 - BOLT
Fig. 20 Modular Clutch-to-Driveplate Bolts
1 - DRIVEPLATE
2 - MODULAR CLUTCH ASSEMBLY
3 - TIGHT TOLERANCE HOLE
4 - BOLT (4)
Fig. 21 Transaxle Upper Mount and Fasteners
1 - MOUNT/BRACKET
2 - BOLT (3)
PL/SRT-4
T850 MANUAL TRANSAXLE
21 - 65
T850 MANUAL TRANSAXLE (Continued)
(27) Install screw jack and wood block to support
engine after transmission removal.
(28) Remove
transmission
bellhousing-to-block
bolts and remove transmission and modular clutch
assembly.
(29) If replacing transmission, transfer impact
blocker, back-up lamp switch, vehicle speed sensor
and gearshift cable bracket.
DISASSEMBLY
(1) Remove clutch release lever and bearing (Fig.
22). Inspect release lever pivot balls and replace if
necessary (Fig. 23). Use slide hammer C-3752 and
remover/installer 6891 (Fig. 24) if pivot ball replace-
ment is necessary.
(2) Remove input shaft bearing retainer (Fig. 25).
Fig. 22 Release Bearing and Lever
1 - RELEASE LEVER
2 - RELEASE BEARING
Fig. 23 Pivot Ball Orientation
1 - PIVOT BALL (1)
Fig. 24 Pivot Ball Removal/Installation
1 - C-3752 SLIDE HAMMER
2 - REMOVER/INSTALLER 6891
3 - PIVOT BALL
21 - 66
T850 MANUAL TRANSAXLE
PL/SRT-4
T850 MANUAL TRANSAXLE (Continued)
NOTE: Place transaxle in neutral before shift cover
removal. It may be necessary to remove selector
lever from cover to gain access to and remove one
fastener.
(3) Remove shift cover-to-case bolts and remove
shift cover assembly (Fig. 26).
(4) Using a suitable screwdriver, remove and dis-
card extension housing axle oil seal (Fig. 27).
(5) Remove extension housing-to-case and differen-
tial cover bolts (Fig. 28).
(6) Place transaxle with bellhousing surface down.
(7) Remove backup lamp switch (Fig. 29).
Fig. 25 Input Bearing Retainer
1 - INPUT BEARING RETAINER
Fig. 26 Shift Cover Removal/Installation
1 - SHIFT COVER ASSEMBLY
Fig. 27 Extension Housing Seal
1 - SCREWDRIVER
2 - EXTENSION HOUSING
3 - SEAL - DISCARD UPON REMOVAL
Fig. 28 Extension Housing-to-Case Bolts
1 - EXTENSION HOUSING
PL/SRT-4
T850 MANUAL TRANSAXLE
21 - 67
T850 MANUAL TRANSAXLE (Continued)
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст