Dodge Dakota (R1). Manual — part 607
(5) Fill transmission to bottom edge of fill plug
hole with Mopar Transmission Lubricant.
(6) Install and tighten fill plug to 34 N·m (25 ft.
lbs.).
(7) Check transmission vent. Be sure vent is open
and not restricted.
INSTALLATION
NOTE: If a new transmission is being installed, be
sure to use all components supplied with the new
transmission. For example, if a new shift tower is
supplied with the new transmission, do not re-use
the original shift tower.
(1) Apply light coat of Mopar® high temperature
bearing grease to contact surfaces of following com-
ponents:
• input shaft splines.
• release bearing slide surface of front retainer.
• release bearing bore.
• release fork.
• release fork ball stud.
• propeller shaft slip yoke.
(2) Apply sealer to threads of drain plug, then
install plug in case.
(3) Mount transmission on jack and position trans-
mission under vehicle. Secure transmission to jack
with safety chains.
(4) Raise transmission until input shaft is centered
in clutch disc hub.
(5) Move transmission forward and start input
shaft in clutch disc.
(6) Work transmission forward until seated against
engine. Do not allow transmission to remain unsup-
ported after input shaft has entered clutch disc.
(7) Install and tighten transmission to engine bolts
to 108 N·m (80 ft. lbs.).
(8) Position transmission harness wires in clips on
shift cover.
(9) Install slave cylinder and shield, if equipped.
(10) Install transmission mount on transmission or
rear crossmember.
2WD
(1) Install rear crossmember.
NOTE: Ensure wiring harness is clear before install-
ing crossmember.
(2) Remove transmission jack and engine support
fixture.
(3) Align and install propeller shaft.
(4) Lower vehicle.
(5) Install shift tower and lever assembly. Tighten
shift tower bolts to 7-10 N·m (5-7 ft. lbs.).
(6) Install shift boot.
(7) Install floor console. Refer to 23 Body for pro-
cedures.
(8) Connect battery negative cable.
4WD
(1) Install transfer case shift lever on transmis-
sion.
(2) Install rear crossmember.
NOTE: Ensure wiring harness is clear before install-
ing crossmember.
Fig. 125 SHIFT TOWER
1 - SHIFT TOWER
Fig. 126 SHIFT TOWER BOLTS
1 - SHIFT TOWER AND LEVER ASSEMBLY
21 - 72
MANUAL - NV3500
AN
MANUAL - NV3500 (Continued)
(3) Remove transmission jack and engine support
fixture.
(4) Install transfer case on transmission jack.
Secure transfer case to jack with safety chains.
(5) Raise jack and align transfer case input gear
with transmission output shaft.
(6) Move transfer case forward and seat it on
transmission.
(7) Install and tighten transfer case attaching
nuts. Tighten nuts to 41-47 N·m (30-35 ft. lbs.) if
case has 3/8 studs, or 30-41 N·m (22-30 ft. lbs.) if
case has 5/16 studs.
(8) Connect backup light switch wires.
(9) Install transmission dust cover.
(10) Install starter.
(11) Install transfer case shift lever to side of
transfer case.
(12) Connect transfer case shift lever to range
lever on transfer case.
(13) Align and connect propeller shafts.
(14) Fill transmission with required lubricant.
Check lubricant level in transfer case and add lubri-
cant if necessary.
(15) Install transfer case skid plate, if equipped,
and crossmember. Tighten attaching bolts/nuts to 41
N·m (30 ft. lbs.).
(16) Install exhaust system components.
(17) Lower vehicle.
(18) Install shift tower and lever assembly. Tighten
shift tower bolts to 7-10 N·m (5-7 ft. lbs.).
(19) Install shift lever boot.
(20) Install floor console. Refer to 23 Body for pro-
cedures.
(21) Connect battery negative cable.
SPECIFICATIONS
SPECIFICATIONS - NV3500
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Clutch Housing Bolts
54-61
40-45
-
Crossmember Bolts
61-75
45-55
-
Crossmember Insulator
Nuts
54-61
40-45
-
Drain/Fill Plug
9-27
14-20
-
Front to Rear Housing
Bolts
30-35
22-26
-
Front Bearing Bolts
7-10
5-7
62-88
Idler Shaft Bolts
19-25
14-18
-
Rear Bearing Bolts
30-35
22-26
-
Shift Tower Bolts
7-10
5-7
-
Slave Cylinder Nuts
23
17
203
Transfer Case Nuts
47
35
-
AN
MANUAL - NV3500
21 - 73
MANUAL - NV3500 (Continued)
SPECIAL TOOLS
MANUAL - NV3550
Remover Seal C-3985-B
Installer Seal C-3972-A
Remover Bushing 6957
Installer Bushing 6951
Handle C-4171
Remover Plug 8117
Remover/Installer 6858
Fixture 6747
21 - 74
MANUAL - NV3500
AN
MANUAL - NV3500 (Continued)
Adapter 6747-1A
Adapter 6747-2B
Cup Adapter 8115
Splitter Bearing 1130
Tube 6310-1
Installer Bushing 8118
Remover/Installer 8119
Pin Alignment 8120
Installer Seal C-3860-A
Installer 8123
Installer Cone 6448
AN
MANUAL - NV3500
21 - 75
MANUAL - NV3500 (Continued)
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст