Dodge Dakota (R1). Manual — part 732
(11) Remove rear case from front case (Fig. 10).
Insert screwdrivers into slots cast into each end of
case. Then pry upward to break sealer bead and
remove rear case.
CAUTION: Do not pry on the sealing surface of
either case half as the surfaces will become dam-
aged.
(12) Remove oil pickup tube and screen from rear
case (Fig. 11).
FRONT OUTPUT SHAFT AND DRIVE CHAIN
(1) Remove drive sprocket snap-ring (Fig. 12).
(2) Remove drive sprocket and chain (Fig. 13).
(3) Remove front output shaft (Fig. 14).
Fig. 10 Loosening/Removing Rear Case
1 - MAINSHAFT
2 - SCREWDRIVER
3 - FRONT CASE
4 - SCREWDRIVER
5 - REAR CASE
Fig. 11 Oil Pickup Screen, Hose And Tube Removal
1 - CONNECTING HOSE
2 - PICKUP SCREEN
3 - PICKUP TUBE
Fig. 12 Drive Sprocket Snap-Ring Removal
1 - DRIVE SPROCKET
2 - DRIVE SPROCKET SNAP-RING
Fig. 13 Drive Sprocket And Chain Removal
1 - FRONT OUTPUT SHAFT
2 - DRIVE CHAIN
3 - DRIVE SPROCKET
21 - 572
TRANSFER CASE - NV244
AN
TRANSFER CASE - NV244 (Continued)
SHIFT FORKS AND MAINSHAFT
(1) Remove shift detent plug, spring and pin (Fig.
15).
(2) Remove shift rail by pulling it straight up and
out of fork (Fig. 16).
(3) Remove mode fork and mainshaft as assembly
(Fig. 17).
Fig. 14 Removing Front Output Shaft
1 - FRONT OUTPUT SHAFT
Fig. 15 Detent Pin, Spring, And Plug Removal
1 - PLUNGER
2 - O-RING
3 - PLUG
4 - SPRING
Fig. 16 Shift Rail Removal
1 - SHIFT RAIL
2 - MODE FORK
Fig. 17 Mainshaft And Mode Fork Removal
1 - MAINSHAFT ASSEMBLY
2 - MODE FORK
AN
TRANSFER CASE - NV244
21 - 573
TRANSFER CASE - NV244 (Continued)
(4) Remove mode shift sleeve and mode fork
assembly from mainshaft (Fig. 18). Note position of
mode sleeve in fork and remove sleeve.
(5) Remove intermediate clutch shaft snap-ring
(Fig. 19).
(6) Remove clutch shaft thrust ring (Fig. 20).
Fig. 19 Remove the Intermediate Clutch Shaft
Snap-Ring
1 - SNAP-RING
2 - INTERMEDIATE CLUTCH SHAFT
Fig. 20 Remove the Intermediate Clutch Shaft
Thrust Ring
1 - CLUTCH SHAFT THRUST RING
Fig. 18 Separate Mode Fork And Sleeve
1 - MAINSHAFT
2 - SLEEVE
3 - MODE FORK ASSEMBLY
21 - 574
TRANSFER CASE - NV244
AN
TRANSFER CASE - NV244 (Continued)
(7) Remove intermediate clutch shaft (Fig. 21).
(8) Remove differential snap-ring (Fig. 22).
(9) Remove differential (Fig. 23).
(10) Remove differential needle bearings and both
needle bearing thrust washers from mainshaft.
(11) Slide low range fork pin out of shift sector slot
(Fig. 24).
Fig. 21 Remove the Intermediate Clutch Shaft
1 - INTERMEDIATE CLUTCH SHAFT
Fig. 22 Remove the Differential Snap-Ring
1 - DIFFERENTIAL SNAP-RING
Fig. 23 Remove the Differential
1 - DIFFERENTIAL
2 - MAINSHAFT
Fig. 24 Disengaging the Low Range Fork
1 - SHIFT SECTOR
2 - LOW RANGE FORK
3 - PIN
4 - SLOT
AN
TRANSFER CASE - NV244
21 - 575
TRANSFER CASE - NV244 (Continued)
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